Interroll MultiControl Manuale utente

Instruction Manual

Interroll MultiControl

1103563

Manufacturer address

Interroll Engineering GmbH

Hoeferhof 16

D-42929 Wermelskirchen

Tel. +49 2193 23 0

Fax +49 2193 2022

www.interroll.com

Content

We make every effort to ensure that the information is correct, up-to-date and complete and

have carefully compiled the contents of this document. However, we cannot assume any liability

for the information. We expressly exclude any liability for damages and consequential damages

in any form in connection with the use of this document. We reserve the right to change the

documented products and product information at any time..

Texts, pictures, graphics and similar as well as their arrangement are protected by copyright and

other protective laws. The reproduction, modification, transmission or publication of part or all of

the document in any form is prohibited. This document is intended solely for information and

intended use and does not entitle the user to reproduce the products concerned. All trademarks

contained in this document (protected trademarks, such as logos and business names) are the

property of Interroll Engineering GmbH or third parties and may not be used, copied or

distributed without prior written consent..

Version 3.0 (08/2018)

Translation of original instruction manual I

Table of contents

1About this document..........................................................................................................................................1

1.1 Information about this user manual ..............................................................................................................1

1.2 Warning notices in this manual......................................................................................................................2

1.3 Symbols.................................................................................................................................................................3

2Safety related information...............................................................................................................................4

2.1 State of the art....................................................................................................................................................4

2.2 Intended use ........................................................................................................................................................4

Areas of application..........................................................................................................................................4

2.3 Unintended use...................................................................................................................................................5

2.4 Personnel qualification......................................................................................................................................5

Operator ..............................................................................................................................................................5

Service personnel...............................................................................................................................................5

Electrician..............................................................................................................................................................5

2.5 Dangers.................................................................................................................................................................6

Personal injury.....................................................................................................................................................6

Electricity...............................................................................................................................................................6

Working environment.......................................................................................................................................6

Faults during operation ....................................................................................................................................6

Maintenance........................................................................................................................................................6

Unintentional start up........................................................................................................................................6

2.6 Interfaces to other devices...............................................................................................................................7

2.7 Operating modes / Operating phases........................................................................................................7

Normal mode......................................................................................................................................................7

Special mode.......................................................................................................................................................7

2.8 Additional documentation................................................................................................................................8

3Product information...........................................................................................................................................9

3.1 Product description ............................................................................................................................................9

Energy recovery / Overvoltage protection................................................................................................9

Overload protection .........................................................................................................................................9

3.2 Structure ............................................................................................................................................................10

Version 3.0 (08/2018)

II Translation of original instruction manual

MultiControl......................................................................................................................................................10

Baseplate...........................................................................................................................................................11

3.3 Scope of delivery ............................................................................................................................................11

3.4 Nameplate ........................................................................................................................................................12

3.5 Technical Data..................................................................................................................................................13

3.6 Dimensions.........................................................................................................................................................14

4Transport and storage...................................................................................................................................15

4.1 Transport ...........................................................................................................................................................15

4.2 Storage ..............................................................................................................................................................15

5Assembly and installation..............................................................................................................................16

5.1 Warning instructions for assembly.............................................................................................................16

5.2 Assembling the MultiControl........................................................................................................................16

Initial assembly.................................................................................................................................................16

Repeated assembly.........................................................................................................................................18

5.3 Warning instructions for electrical installation........................................................................................19

5.4 Electrical installation .......................................................................................................................................20

Connecting the power supply......................................................................................................................20

Connecting the RollerDrive...........................................................................................................................21

Connecting the bus.........................................................................................................................................22

Connecting the sensors..................................................................................................................................23

Overview connections ...................................................................................................................................24

6Initial start up and operation .......................................................................................................................25

6.1 Initial start up....................................................................................................................................................25

Check before initial start up.........................................................................................................................25

6.2 Configuration options ....................................................................................................................................25

6.3 User interface...................................................................................................................................................26

Requirements ....................................................................................................................................................26

Start the user interface..................................................................................................................................26

Homepage "MultiControl Overview"........................................................................................................27

Network Settings.............................................................................................................................................28

Motor Settings..................................................................................................................................................30

Version 3.0 (08/2018)

Translation of original instruction manual III

Digital I/O - States..........................................................................................................................................31

Digital I/O - Settings ......................................................................................................................................32

Control Program..............................................................................................................................................34

Error - State......................................................................................................................................................35

Error - Settings.................................................................................................................................................36

Error - Log.........................................................................................................................................................38

Service - Teach-in............................................................................................................................................39

Service - Plug&Play.........................................................................................................................................39

Service - Change Password.........................................................................................................................40

Service - Factory Reset..................................................................................................................................40

Service - Restart...............................................................................................................................................41

Service - Version .............................................................................................................................................41

Service - Up-/Download...............................................................................................................................42

6.4 Magnetic sensor...............................................................................................................................................43

6.5 Service Data Objects (SDO)........................................................................................................................43

6.6 Operation..........................................................................................................................................................44

Check before every start up........................................................................................................................44

Start ....................................................................................................................................................................44

Stop.....................................................................................................................................................................44

6.7 Procedure in case of accident or malfunction.........................................................................................45

7Maintenance and cleaning...........................................................................................................................46

7.1 Maintenance.....................................................................................................................................................46

Check the MultiControl..................................................................................................................................46

Replace the MultiControl...............................................................................................................................46

7.2 Cleaning.............................................................................................................................................................47

8Troubleshooting...............................................................................................................................................48

8.1 Meaning of the LED........................................................................................................................................48

General LED......................................................................................................................................................48

LED of the connections...................................................................................................................................50

8.2 Troubleshooting...............................................................................................................................................50

Error codes........................................................................................................................................................53

Version 3.0 (08/2018)

IV Translation of original instruction manual

9Decommissioning and disposal....................................................................................................................56

9.1 Decommissioning.............................................................................................................................................56

9.2 Disposal..............................................................................................................................................................56

10 Appendix ...........................................................................................................................................................57

10.1 Accessories........................................................................................................................................................57

10.2 Declaration of conformity.............................................................................................................................58

About this document

Version 3.0 (08/2018)

Translation of original instruction manual 1

1About this document

1.1 Information about this user manual

The instruction manual describes the Interroll MultiControl.

In the further course, the term "control" is used alternatively.

The instruction manual is part of the product and contains important notes and information on the

various operating phases of the MultiControl. It describes the MultiControl at the time of its

delivery by Interroll.

The latest version of this manual is available on the Internet at:

www.interroll.com/support/

All information and instructions in this manual have been compiled taking into account the

applicable standards and regulations as well as the state of the art.

➢For trouble-free and safe operation and the fulfilment of any warranty claims, first read

the user manual and follow the instructions.

➢Keep the user manual near the MultiControl.

➢Pass on the user manual to each subsequent owner or user.

The manufacturer assumes no liability for damage and malfunctions resulting from

non-compliance with this instruction manual.

If you still have questions after reading the operating instructions, contact Interroll

Customer Service. Contact persons in your area can be found on the internet at

www.interroll.com/contact/

About this document

Version 3.0 (08/2018)

2 Translation of original instruction manual

1.2 Warning notices in this manual

Warning notices are given in the context in which a hazard can occur to which the warning

notices refer. They are structured according to the following pattern:

SIGNAL WORD

Type an source of danger

➢Consequence(s) if disregarded

Measures to avoid the danger

Signal words indicate the type and severity of the consequences if the measures to avoid the

hazard are not followed.

DANGER

Indicates an imminent danger.

Failure to follow the preventive measures will result in death or serious injury.

➢Preventive measures

WARNING

Indicates a possible dangerous situation.

Failure to follow the preventive measures may result in death or serious injury.

➢Preventive measures

CAUTION

Indicates a potentially dangerous situation.

Failure to follow the preventive measures may result in minor or moderate injury.

➢Preventive measures

NOTICE

Indicates a situation that can lead to property damage.

➢Preventive measures

About this document

Version 3.0 (08/2018)

Translation of original instruction manual 3

1.3 Symbols

This symbol indicates useful and important information.

✓This symbol indicates a prerequisite that must be met before installation or maintenance

work.

This symbol represents general safety-related information.

➢This symbol marks the steps to be carried out.

•This symbol stands for enumerations.

Safety related information

Version 3.0 (08/2018)

4 Translation of original instruction manual

2Safety related information

2.1 State of the art

The Interroll MultiControl is built in compliance with applicable standards and state of the art

technology and is delivered safely. Nevertheless, hazards can arise during use.

Failure to follow the instructions in this manual may result in life-threatening injuries.

In addition, the local accident prevention regulations and general safety regulations applicable to

the area of application must be complied with.

2.2 Intended use

The MultiControl may only be used in industrial environments for industrial purposes within the

specified performance limits specified in the technical data.

It controls up to four Interroll RollerDrive or VDC Motors and must be integrated into a conveyor

unit or conveyor system before commissioning.

A corresponding adapter must be used to connect a VDC motor.

Areas of application

The following areas of application are possible:

Using a

PLC

Function of a PLC

Function of the MultiControl

None

Realization of the ZPA Logic

Yes

-Influencing the ZPA logic

-Tracking of conveyed items

-Fault diagnosis

Implementation of PLC specifications

Yes

-The PLC program controls all

connected RollerDrive

-Tracking of conveyed items

-Fault diagnosis

Function as network card

Sends the state of all Sensors,

RollerDrive and, if necessary, error

information to the PLC

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