Intimidator GC 1K Manuale utente

2020 OWNER'S MANUAL

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN

SERIOUS INJURY OR DEATH.

REMEMBER - YOUR MACHINE IS ONLY AS SAFE AS THE OPERATOR!

HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE

AWARENESS, CONCERN, PRUDENCE, AND PROPER TRAINING OF THE

PERSONNEL INVOLVED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND

STORAGE OF THE EQUIPMENT.

WARNING

Read this manual in its entirety before attempting to operate the Intimidator

Off-Road Vehicle.

This manual provides procedures for minor maintenance, but major repair information

can be found in the Intimidator Off-Road Vehicle Service Manual. Major repair should

only be performed by an authorized Intimidator Service Dealer.

Updated 9/6/2019

Welcome to the Intimidator Family

On behalf of my wife Becky and myself, along with all of us at

Intimidator, Inc., we would like to officially welcome you to the family. We

are thrilled that you have chosen to become a part of our team. Whether

you have purchased your Intimidator for commercial use on your farm, or

you just wanted to have the best UTV in your neighborhood, we’d like to say

‘Thank You.'

We are fiercely loyal to our customers and work hard to provide the

highest quality of products, parts and accessories at the best possible price.

We strive to create a unique experience for our customer that will

differentiate Intimidator Off-Road Vehicles from the rest of the industry. Our

Vision is to build the best off-road utility vehicle on the market. We will

continue to work with experts in our field to provide a superior machine that

is second to none in power, durability and performance.

We look forward to our future together and hope to be partners for as long

as there are trails to ride.

Thank you and again, welcome to the family!

Robert & Becky

Foster Intimidator,

Inc. Owners

1



Contents

Introduction........................................................................................................................................................................3

Readthisowner’smanual..............................................................................................................................................3

ProductIdentificationNumber(PIN)..............................................................................................................................3

Definitions...........................................................................................................................................................................3

Safety..................................................................................................................................................................................4

RollOverProtectiveStructure(ROPS)InspectionGuide...............................................................................................8

GeneralSafety................................................................................................................................................................9

SafeRidingGear...........................................................................................................................................................12

Features,Controls,andOperation...................................................................................................................................13

Ignition..........................................................................................................................................................................13

InstrumentCluster........................................................................................................................................................13

EngagingandDisengaging4WheelDrive(4WD).........................................................................................................15

LockingRearDifferential..............................................................................................................................................16

ElectricDumpBed(ifequipped)...................................................................................................................................16

Electrical.......................................................................................................................................................................17

ParkingBrake................................................................................................................................................................18

Stand‐AloneParkingBrake...........................................................................................................................................18

ShiftingGears...............................................................................................................................................................19

RolloverProtectiveStructure(ROPS)...........................................................................................................................20

SeatbeltsandHalfDoors..............................................................................................................................................20

TiltSteering...................................................................................................................................................................21

HaulingCargo...............................................................................................................................................................21

CargoBed.....................................................................................................................................................................22

ElectricDumpBed........................................................................................................................................................24

Towing..........................................................................................................................................................................24

AdjustingRearShockPosition......................................................................................................................................25

Fuel...............................................................................................................................................................................26

NewVehicleBreak‐In........................................................................................................................................................27

Maintenance.....................................................................................................................................................................28

SevereUseDefinition...................................................................................................................................................28

IntimidatorGC1KEngineSpecifications.......................................................................................................................28

IntimidatorLubricationandFluidChart.......................................................................................................................29

PeriodicMaintenanceSchedule...................................................................................................................................29

FuseandRelay..............................................................................................................................................................31

FaultCodes...................................................................................................................................................................32

2



EngineOil......................................................................................................................................................................33

CoolingSystem.............................................................................................................................................................35

TransmissionandGearbox...........................................................................................................................................38

AdjustingtheShifterLinkage........................................................................................................................................38

Differentials..................................................................................................................................................................40

ContinuouslyVariableTransmission(CVT)...................................................................................................................41

ThrottleSystem............................................................................................................................................................43

Battery..........................................................................................................................................................................44

Headlights.....................................................................................................................................................................46

CVJointBoots...............................................................................................................................................................46

Brakes...........................................................................................................................................................................46

Tires..............................................................................................................................................................................47

Steering.........................................................................................................................................................................48

PowerSteering(ifequipped)........................................................................................................................................49

WashingandMaintainingAppearance........................................................................................................................51

Troubleshooting................................................................................................................................................................52

CVTTroubleshooting....................................................................................................................................................53

BatteryTroubleshooting...............................................................................................................................................54

Storage..............................................................................................................................................................................55

TransportingYourIntimidator..........................................................................................................................................56

Accessories.......................................................................................................................................................................56

Specifications....................................................................................................................................................................57

GC1KBase.....................................................................................................................................................................57

GC1KBaseCrew...........................................................................................................................................................58

GC1KStage1................................................................................................................................................................59

GC1KCrewStage1.......................................................................................................................................................60

GC1KStage2................................................................................................................................................................61

GC1KCrewStage2.......................................................................................................................................................62

GC1KStage3................................................................................................................................................................63

GC1KCrewStage3.......................................................................................................................................................64

GC1KTruck...................................................................................................................................................................65

Warranties........................................................................................................................................................................66

LimitedWarranty..........................................................................................................................................................66

BatteryWarranty..........................................................................................................................................................67

EmissionsWarranty......................................................................................................................................................67

ServiceRecord..................................................................................................................................................................70

Intimidator,Inc.UtilityVehicleOwner’sRegistrationandTrainingCertificate...............................................................70

Pre‐RideChecklist.............................................................................................................................................................71

3



Introduction

Readthisowner’smanual.

The Intimidator is an off-road vehicle, not a toy. It can be hazardous to operate

and should never be operated by anyone other than a trained adult. Failure to

follow the warnings and instructions in this manual can result in severe injury or

death.

ProductIdentificationNumber(PIN)

Your machine’s PIN is located between the seat back and cargo bed.



Figure 1: PIN Label

Definitions

Danger:

Indicates a hazardous situation that, if not avoided, may result in serious injury or

death

Warning:

Indicates a situation that, if not avoided, may result in property damage

Notice:

Indicates a situation that could result in property damage

4



Safety

For your protection, warning labels are placed on the vehicle. Read and follow

the instructions on the vehicle carefully. If any label becomes illegible or comes

off contact your authorized dealer to acquire a replacement.

Discretionary and Age Warning – Located on vehicle dash



Figure 2: Discretionary Warning Label

Danger:

 Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death

Drive Responsibly

Avoid loss of control and rollovers:

 Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and

never do donuts.

 Slow down before entering a turn.

 Avoid hard acceleration when turning, even from a stop. Plan for hills,

rough terrain, ruts, and other changes in traction and terrain.

 Avoid paved surfaces.

 Avoid side hilling (riding across slopes).

Require Proper Use of Your Vehicle

An UTV operator safety course, either through your dealer or online at

www.rohva.org is highly recommended.

Do your part to prevent injuries:

 Do not allow careless or reckless driving.

 Make sure operators are 16 or older with a valid driver’s license.

 Do not let people drive or ride while under the influence of alcohol or drugs.

 Do not allow operation on public roads (unless designated for off-highway

vehicle access) – collisions with cars and trucks can occur.

 Do not exceed seating load capacity.

5



Seatbelt and Safety Warning – Located on vehicle firewall



Figure 3: Seatbelt and Safety Label

Warning:

 Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death.

Be Prepared:

 Fasten seat belts and side safety nets if so equipped.

 Keep nets adjusted per owner’s manual.

 Wear an approved helmet and protective gear.

 Each rider must be able to sit with back against seat, feet flat on floor (and

foot rests), and have hands on steering wheel or handhold(s), where

equipped. Stay completely inside the vehicle.

Be Sure Riders Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk of injury:

 Keep a firm grip on the steering wheel or handholds and brace yourself.

 Do not put any part of your body outside of the vehicle for any reason.

ROHVA and ISO Certification Sticker – Located on the driver’s side below the

roll cage.



Figure 4: ROHVA Label 1

6



Figure 5: ROHVA Label 2

Cargo Bed Safety Warning – Located in the cargo bed.



Figure 6: Cargo Bed Safety Label

Warning:

 Improper use of cargo bed or cage/frame can result in severe injury or

death from loss of control, overturn or other accidents.

 Never carry passengers in the cargo bed.

 Maximum cargo bed capacity is 1200 lb. (gas & diesel), 700 lb. (electric),

and 1000 lb. (GC1K).

 Cargo bed loading may affect handling and stability:

o Shift transmission to lower gear.

o Do not exceed 10 mph when cargo bed is loaded over 200 lb. or

when pulling a trailer.

o Inflate tire pressure to pressures stated on tire pressure label if cargo

load is over 200 lb.

7



o Secure cargo so that it will not shift, affecting handling or cause the

cargo to strike occupants.

o Keep cargo weight centered in the bed and as low as possible to

reduce the chance of rollover.

o Do not tow or pull objects from any other point on the vehicle other

than the trailer hitch or winch if installed.

o Reduce speed when making turns.

o Avoid steep inclines and tough terrain.

 Read your owner’s manual before loading, towing, or pulling objects.

Tilt Cargo Bed Warning – Located near the handle on the driver’s side of the

cargo bed.



Figure 7: Tilt Cargo Bed Label

Warning:

 Keep hands, body, and other people away from pinch points when lowering

bed.

 Do not hold the cage/frame while closing bed.

Tire Pressure Chart – Located inside of the cargo bed on the driver’s side.



Figure 8: Tire Pressure Label

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