Invacare Action 2 Basic Manuale utente

1 6 05 88 4- A M a y 2 0 16

Invacare® Action®2 Basic

S E R V I C E M A N U A L

( M A I N T E N A N C E A N D A D J U S T M E N T )

The procedures in this manual MUST be performed by a qualified technician.

TABLE OF CONTENTS

Ac t i on ² B a s i c 2

T A B L E O F C O N T E N T S

SECTION 1—TROUBLESHOOTING A N D M A I N T E N A N C E .......................................…4

Troubleshooting ................................................................................................................…4

Type of tools or equipment needed to repair and service the wheelchair………………….4

Authorized parts to be replaced…………………………………………………………………..4

Maintenance Guidelines & Safety Inspection...................................................................…4

Tightened Torques ...........................................................................................................…7

Suggested Maintenance Procedures ..............................................................................…7

Performance Checks………………………………………………………………………………8

Stability Warning ...............................................................................................................…9

SECTION 2—FRONT HANGERS ............................................................................................10

Adjusting Footrest Height ...................................................................................................10

Replacing Heel Strap .........................................................................................................11

Installing Angle Adjustable .................................................................................................11

Installing Calf Strap ............................................................................................................12

Adjusting Calfpad Depth ....................................................................................................13

SECTION 3—ARMRESTS ......................................................................................................14

Removing/Installing Swing Away Armrest ............................................................................14

Replacing Armrest Arm Pad ................................................................................................16

SECTION 4—SEAT/BACK ........................................................................................................17

Removing Back Canes ........................................................................................................17

Removing/Installing Seat Upholstery ...................................................................................18

Removing/Installing Standard Back Upholstery ...................................................................18

Removing/Installing/Adjusting the Back Cane Bracket .........................................................20

Installing/Removing Seat Posture Belt .................................................................................21

Installing/Removing the Back Brace ....................................................................................22

TABLE OF CONTENTS

Ac t i on 2 Ba s ic 3

SECTION 5—REAR WHEELS/FRONT CASTERS ...................................................................23

Removing/Installing Rear Wheels ........................................................................................23

Quick-Release Axles ...........................................................................................................23

Adjusting Quick-Release Axles ............................................................................................25

Replacing Handrims ............................................................................................................25

Replacing/Repairing Rear Wheel Tyre/Tube .......................................................................27

Removing/Installing/Replacing the Fork Assembly………………………………………………28

Removing/Installing/ Replacing the Castor Assemblies .......................................................29

SECTION 6—WHEEL BRAKES ..............................................................................................30

Adjusting Wheel Brakes .....................................................................................................31

Replacing Wheel Lock Handle ...........................................................................................31

SECTION 7— A N T I -T I P P E R S ............................................................................................33

Installing/Adjusting Anti-Tippers ........................................................................................33

Anti-Tippers adjustment rules .............................................................................................34

SECTION 8— O T H E R S .........................................................................................................34

Frame assembly…………………………………………………………………………………….35

Crossbar assembly…………………………………………………………………………………35

Packaging and shipping instruction………………………………………………………….…..36

Information…………………………………………………………………………………………..36

SECTION 1— MAINTENANCE GUIDELINES & STABILITY WARNING

S E C T I O N 1 — T R O U B L E S H O O T I N G

A N D M A I N T E N A N C E G U I D E L I N E S

NOTE: Twice a year, take your wheelchair to a qualified dealer for a thorough inspection

and servicing. Regular cleaning will reveal loose or worn parts and enhance the smooth

operation of your wheelchair. To operate properly and safely, your wheelchair must be

cared for just like any other vehicle. Routine maintenance will extend the life and

efficiency of your wheelchair. Initially and at least every six months, follow these

maintenance procedures:

Troubleshooting

Type of tools or equipment needed to repair and

service the wheelchair (as minimum):

- Flat hexa wrench (#10, #13, #19…)

- Hexagon socket (#19…)

- Allen wrench (#2.5, #4, #5…)

- Philips (#2…)

- Pozidriv (#2…)

- Torx (T20, T25…)

Authorized parts to be replaced:

Authorized parts to be replaced are listed on spare part catalogue (website) under Action 2

Basic section. Only Invacare part are allowed to be placed or replaced on devices.

SECTION 1— MAINTENANCE GUIDELINES

Ac t io n 2 B a si c 5

Maintenance guide lines:

Safety Inspection Checklists

Initial adjustments should be made to suit the personal body structure needs and

preferences of the user. Thereafter follow these maintenance procedures:

Inspect/Adjust Initially (Repairer or Dealer)

Wheelchair rolls straight (no excessive drag or pull to one side).

Ensure all hardware is tight (see page 7).

All fasteners on clothing guards are secure.

Arms are secure but easy to release and locking systems engage properly.

Adjustable height arms operate and lock securely.

Armrest armpad sits flush against arm tube.

Seat and/or back upholstery have no rips.

Inspect adjustable angle back attaching hardware is securely tightened.

Ensure hand grips are secure to backrest canes.

Sealed bearings and axle nut tension are correct.

No excessive side movement or binding when rear wheels are lifted and spun.

Quick-release axles lock properly (see page 23).

Inspect handrims for signs of rough edges or peeling finish.

Inspect for broken spokes.

Wheel/fork assembly has proper tension when castor is spun. Castor should come to

a gradual stop.

Wheel bearings are clean and free of moisture.

Loosen/tighten locknut if wheel wobbles noticeably or binds to a stop

Ensure all castor/wheel/fork/head tube fasteners are secure (see pages 7 & 28,29).

Wheel brakes do not interfere with tyres when rolling.

Wheel brakes pivot point are free of wear and looseness.

Wheel brakes are easy to engage.

Inspect tyres/castors for flat spots and wear.

Check pneumatic tyres for proper inflation (recommended tyre pressure is listed on

the side wall of the tyre).

Clean quick-release axles with a Teflon® lubricant.

Ensure axles are free from dirt, lint, etc.

Ensure roller bearings are free from dirt, lint, etc.

Adjust wheel brakes as tires wear.

Clean and wax all parts.

Clean upholstery and armrests.

Ensure castors are free of debris.

SECTION 1— MAINTENANCE GUIDELINES & STABILITY WARNING

Inspect/Adjust every six months (Repairer or Dealer)

Wheelchair rolls straight (no excessive drag or pull to one side).

No excessive side movement or binding when rear wheels are lifted and spun.

Arms are secure but easy to release and locking systems engage properly.

Adjustable height arms operate and lock securely.

Armrest armpad sits flush against arm tube.

All fasteners on clothing guards are secure.

Seat and/or back upholstery have no rips.

Inspect adjustable angle back attaching hardware is securely tightened.

Inspect handrims for signs of rough edges or peeling finish.

Inspect tyres/castors for flat spots and wear.

Check pneumatic tyres for proper inflation (recommended tyre pressure is listed on

the side wall of the tyre).

Wheel brake pivot point are free of wear and looseness.

Adjust wheel brakes as tyres wear.

Wheel brakes are easy to engage.

Clean upholstery and armrests.

Sealed bearings and axle nut tension are correct.

Wheel/fork assembly has proper tension when castor is spun.

Loosen/tighten locknut if wheel wobbles noticeably or binds to a stop.

Wheel bearings are clean and free of moisture.

Quick-release axles lock properly (see page 13).

Ensure axles are free from dirt, lint, etc.

Clean quick-release axles with a Teflon lubricant.

Ensure roller bearings are free from dirt, lint, etc.

Inspect for broken spokes.

Clean and wax all parts.

Ensure castors are free of debris.

Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify hardware

that attaches strap to frame is secure and undamaged. Replace if necessary.

Wheel brakes do not interfere with tyres when rolling.

Ensure all castor/wheel/fork/head tube fasteners are secure (see pages 7,28,29).

Ensure all hardware is tight (see page 7).

Ensure hand grips are secure to backrest canes.

C A U T I O N

It is compulsary to use original Invacare spare parts which you can obtain from any

Invacare authorized dealer. A list of spare parts is available at www.invacare.eu.com

SECTION 1— MAINTENANCE GUIDELINES

Ac t io n 2 B a si c 7

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all attaching

hardware is tightened securely - otherwise injury or damage may occur.

C A U T I O N

DO NOT over tighten hardware attaching to the frame. This could cause damage to

the frame tubing.

Tightening torques

The tightening torques stated in the following table are dependent on the thread diameters for

the nuts and bolts for which no special values are determined. All values apply to dry and

grease-free threads.

Thread

M10/12

Tightening torque

in Nm mini/max

1,5/3 Nm 3/6 Nm 7/12 Nm

10/20 Nm

20/30 Nm

Caution: All other nuts not noted here must be tightened FINGERTIGHT !

Suggested Maintenance Procedures

1. Before using your wheelchair, make sure all nuts and bolts are tight. Check all parts

for damage or wear and replace. Check all parts for proper adjustment.

2. Keep quick release axles free of dirt and lint to ensure positive locking and proper

operation. Refer to Adjusting Quick Release Axles on section 5.

W A R N I N G

DO NOT use WD-40, 3-in- 1 oil, or other penetrating lubricants on quick-release

axles. Otherwise, binding and/or damage to the wheelchair may occur.

3. Clean quick release axles once a week with a Teflon lubricant.

W A R N I N G

DO NOT use your wheelchair unless it has the proper tyre pressure (BAR, KPa or P.S.I.).

DO NOT over inflate the tyres. Failure to follow these suggestions may cause the

tyre to explode and cause bodily harm. The recommended tyre pressure is on the

sidewall of the tyre.

4. Recommended tyre pressure is listed on the sidewall of the tyre (BAR, KPa or P.S.I.).

C A U T I O N

As with any vehicle, the wheels and tires should be checked periodically for cracks

and wear, and should be replaced if damaged.

SECTION 1— MAINTENANCE GUIDELINES & STABILITY WARNING

5. The wheels, castors and tyres should be checked periodically for cracks and wear, and

should be replaced when necessary.

6. Regularly check for loose spokes in the rear wheels. If loose, have them adjusted.

7. Periodically check handrims to ensure they are secured to the rear wheels. Refer to

Replacing Handrims on section 5.

8. Periodically check castor wheel bearings to make sure they are clean and free from

moisture. Use a Teflon

lubricant if necessary.

9. Check upholstery for sagging, rips or tears.

10.Clean upholstery with mild soap and water.

W A R N I N G

Performance Check

After each device adjustment/installing/removing, check proper functioning of manipulated

device and linked elements (in contact or in possible movement area). Exemple: check that

element don’t interfere with other ones, proper function of locking system, no excessive

free play…

SECTION 1— MAINTENANCE GUIDELINES

Ac t io n 2 B a si c 9

Stability Warning

The seat height, seat depth, back angle, seating system/upholstery, size/position of the

rear wheels, size/position of the front castors, seating options (e.g. headrest, back bag,

…) as well as the user condition directly relate to the stability of the wheelchair. Any change

to one or any combination of the nine may cause the wheelchair to increase/decrease in

stability.

Seat-to-floor heights have specific positions depending on rear wheel size, rear wheel

position, front caster size/position and seat-to-floor angle.

These adjustments MUST be performed by a qualified technician. Refer to sections 5 &

SECTION 2—FRONT HANGERS

S E C T I O N 2 — F R O N T H A N G E R S

W A R N I N G

After ANY adjustments, repair or service and before use, make sure all

attaching hardware is tightened securely - otherwise injury or damage

may occur.

A 50mm clearance between the bottom of the footplate and the ground/floor

MUST be maintained at all times.

Adjusting Footrest Height

NOTE: For this procedure, refer to FIGURE 2.1.

1. Remove calf strap, if so equipped.

2. Unscrew locking screw.

3. Position the footrest assembly to the desired height.

NOTE: A 5 cm clearance between the bottom of the footplate and the ground/floor MUST

be maintained at all times.

4. If the distance between the bottom of footplate and the ground/floor is not 50 mm

minimum, adjust footrest tube accordingly.

5. Using the locking screw, secure the footrest tube to the footrest support. Securely

tighten.

6. If necessary, repeat STEPS 2-5 to adjust remaining footrest.

7. Reinstall the calf strap, if so equipped.

5 cm mini

Locking screw

FIGURE 2.1 Adjusting Footrest Height

Assembly description Screw Tool Torque

Hanger pivot H FL CS-M6x30 Allen wrench #4 5 ± Nm

Lock-housing mechanism Socket button cap

ST4,8x 6 Torx T25 5 ± Nm

Footplate tube H-M6x25 Flat hexa wrench # 0 5 ± Nm

Footplate axle Socket Cap-M6x55 Allen wrench #5 4 ± Nm

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