Ironman4x4 BBP084 Manuale utente

PREMIUM BULLBAR TO SUIT NISSAN PATROL Y62 SERIES 5

INSTALLATION

GUIDE

• Ironman 4x4 BBP084 Premium Bull Bar to suit Nissan Patrol Y62 Series 5.

• It will take approximately 4 hours to install.

IMPORTANT: Bull bar installations should only be done by a qualified person

and it’s the responsibility of this person to ensure correct fitment.

NOTE: This product has been tested for air bag compatibility

and therefore the mounting system MUST NOT be modified

BBP084/20012023

BBP084

Page 2 of 21

BBP084Installation Guide

PLEASE NOTE:

It is always good practice to disconnect the battery while working on 12-Volt systems.

Please check the owner’s manual to see vehicle-specific requirements as some models may

need battery backup.

Caution: Auto electrical work should only be carried out by a competent person. Vehicle wire

colours are listed as a guide and may vary on some makes and models. The function of each

wire should be checked before any connections are made.

All wires tapped into the factory harness should be soldered and then insulated with electrical

tape or heat shrink.

Using only a LED test light, test all electrical components of the vehicle before and after wiring.

This is to ensure that everything works correctly.

IMPORTANT:

Bull Bar installations should only be done by a qualified person, and it is the responsibility of

this person to ensure correct fitment.

Read instructions fully before commencing fitment.

Do not remove labels from this bull bar. It is good practice to record the bull bar batch number

on the customer’s job card for future reference.

BULL BAR CARE INSTRUCTIONS:

To maintain finish of the product, wash regularly using a PH neutral Car wash, hose off and

chamois dry. Do not use acidic or alkaline cleaners. Plastic components can be maintained

with a silicon spray or similar (non-acidic or alkaline based) The fitting instructions are correct

at the time of publication date. Ironman 4x4 cannot be held responsible for any vehicle

manufacturer changes. It is the responsibility of the installer to ensure correct fitment. It is

important to work safely and use appropriate safety equipment while working.

Page 2 of 21

Before Installation

Installation Guide

Page 3 of 21

BBP084Installation Guide

Bullbar Accessories

• Synthetic rope winch WWB9500SR/ WWB12000SR

• Winch extension cable WWB031 / WWB032

• Bull bar multi-Function light patch loom IBBPL084

WARNING

• Ironman 4x4 includes speciﬁc mounting hardware to ensure correct ﬁtment to your 4WD. The correct ﬁtment

of these components is critical for your safety.

• Ensure that bolts are tightened to speciﬁed torque.

• It is advised to use an equalizing or bridle strap, failure to do so correctly can result in recovery point fatigue

and bending and voiding your warranty.

• It will take approximately 4 hours to install

• NOTE: This product has been tested for airbag compatibility and therefore the mounting system MUST NOT

be modiﬁed.

• Ironman 4x4 does not recommend the installation of large or light-colored antennas or aerials to the front of

a bull bar as it may cause the lane departure system to malfunction.

• Warning : For vehicles equipped with forward face radar. Any accessories mounted in radar exclusion

zone will impede sensor operation causing malfunction & misoperation.

Page 4 of 21

BBP084Installation Guide

Bolt Tension Chart

Property Class TORQUE ma

NOMINAL DIAMETER - COARSE THREAD

M6 x 1 M8 x 1.25 M10 x 1.25 M12 x 1.25

8.8

Nm 10.5 25 49 88

ft/lb 7.7 18 36 64

Parts List

Tools Required

Page 4 of 12

RTB085AUInstallation Guide

Parts List

Bolt Tension Chart

Property Class TORQUE ma

NOMINAL DIAMETER - COARSE THREAD

M6 x 1 M8 x 1.25 M10 x 1.25 M12 x 1.25

8.8

Nm 10.5 25 49 88

ft/lb 7.7 18 36 64

1. Rear Bumper Assembly

QTY-1

2. Work Light Protection Shell

QTY-2

3. Nut Plate

QTY-2

4. Number Plate Light

QTY-2

5. Zip Tape

QTY-10

6. 8mm Spacer

QTY-2

7. Adhesion Promoter

QTY-1

8. Parking Sensor Kit

QTY-6

9. Bolt, spring/ﬂat washers,

Cage nut M6×1×30mm

QTY-2

10. Bolt, spring/ﬂat washers

M12×1.75×45mm

QTY-4

11. Bolt, spring ﬂat washers,

nut M4×0.7×10mm

QTY-2

12. Allen Key S=2.5

QTY-1

Parts List

Tools Required

Page 4 of 14

BBP082Installation Guide

Parts List

1. Bull Bar

QTY-1

2. Winch Cradle

QTY-1

3. Grill Support Bracket

QTY-1

4. Chassis Bracket Spacer

5mm

QTY-4

5. License Plate Bracket

QTY-1

6. LED Lightbar Inﬁll Panel

QTY-1

7. Mesh

QTY-1

8. Winch Control Box

Bracket

QTY-1

9. Side Protection Plate

LHS

QTY-1

10. Side Protection Plate

RHS

QTY-1

11. Centre Protection Plate

QTY-1

12. LHS - Chassis Brackets

QTY-2

13. RHS - Chassis

Brackets

QTY-2

14. Centre Protection

Plate Bracket

QTY-2

15. Bolt, Nut, spring/ﬂat

washers M12×1.25×40mm

QTY-14

16. Bolt, spring/ﬂat washers

M12×1.25×40mm

QTY-4

17. Bolt, spring/ﬂat

washers M10×1.25×30mm

QTY-4

18. Bolt, Nut,

spring/ﬂat washers

M10×1.5×100mm

QTY-

19. Bolt, Nut, spring/ﬂat

washers M8×1.25×25mm

QTY-

20. Bolt, spring/ﬂat washers

M8×1.25×25mm

QTY-

21. Bolt, Nut, ﬂat washers

M6×1×20mm

QTY-

22. Bolt, Nut, ﬂat washers

M6×1×20mm

QTY-

23. Bolt, spring/ﬂat

washers M6×1×20mm

QTY-

Parts List

Tools Required

Metric spanner set Metric socket set Air hacksaw Tape measure Drill and drill bits Screwdriver set

Page 5 of 21

BBP084Installation Guide

Parts List

Page 6 of 21

BBP084Installation Guide

1. Before Installation, check bull bar

application is compatible with your

vehicle.

Remove and retain the number

plate, if fitted, to be reinstalled

later, also remove factory number

plate holder.

Disconnect negative battery

terminal if applicable.

2. Unwrap the bull bar and ensure

all hardware is provided, including

mounting brackets.

3. Remove and retain the top two

plenum covers. Ensure to keep all

plastic clips.

4. Unplug the front camera if

applicable, located in the center of

the grille.

Page 7 of 21

BBP084Installation Guide

6. Remove the 6 x clips along the top of

the bar reinforcement.

Remove the bolt from rear corner of

bumper under guard liner

7. Remove bolts from the corners of the

guard liners and the 4 x centre bolts

holding the factory plate.

5. It is advised to apply masking tape all the way

across the front of the bumper and under the

headlights.

8. Under the right hand side of the bumper, unclip the main bumper bar harness

Page 8 of 21

BBP084Installation Guide

9. On the right hand side next to the bar

harness, disconnect the washer nozzle

with care (hose connector).

Depress and pull.

10. Unclip grille- it is advised to start on the

outside headlight mould section.

Once headlight sections are unclipped,

depress the inner lower grille clips and

remove grille.

11. Unbolt the 4 x bolts on both sides of

the bar reinforcement, then discard the

reinforcement.

Note: Retain hardware.

Page 9 of 21

BBP084Installation Guide

12. If the vehicle has a front radar,

carefully unplug, and remove the

radar and radar bracket.

Note: Ensure you do not drop the

radar.

13. Remove the 4 x 13mm support

bracket bolts & the upper support

bolts from bracket to radiator

support.

Page 10 of 21

BBP084Installation Guide

14. Unclip the side air duct and trim

down.

The air duct must be trimmed to

allow room to fit the cradle.

15. Drill a 10mm hole into the lower

chassis rail.

Debur and paint.

Indice

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