ItaldibiPack LEONARDO SP Manuale utente
ITALDIBIPACK S.p.A
Via Europa 35 - 20010 POGLIANO MILANESE (MI) - Italy
Tel. +39 02 9396461 - Fax +39 02 93549494
www.italdibipack.com - info@italdibipack.com
English translation of original Italian instructions
Edition: 01/2018 - Revision: 00/18
Before using the machine, read this Instruction Manual
carefully and keep it for future reference.
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Instruction Manual
STRETCH WRAPPER
ROBOT
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
0 - 01
Contents Chapter-Page
1 - General information and warnings
Symbols used in the manual 1-01
Contents and purpose of the manual 1-02
Requiredoperatorqualications 1-03
IdenticationdataofmachinemanufacturerandlocationofCEdataplate 1-04
References to Applicable Directives and Legislation 1-05
General notes on delivery - Final testing - Warranty 1-06
Safety recommendations 1-07
Operating modes 1-09
Preparatory work to be performed by the customer 1-11
Instructions for requesting service - Instructions for ordering spare parts 1-12
Manufacturer's contact details 1-12
2 - SAFETY
General information 2-01
Hazards and residual risks - General Information 2-01
Personal protective equipment to be used 2-02
Warning labels 2-03
DANGERS and RESIDUAL RISKS 2-03
Safety devices - Operation of the EMERGENCY stop button 2-05
3 - Machine Description
LEO stretch wrapper robot - Reasonably foreseeable misuse 3-01
Main parts of the machine - Technical characteristics 3-02
Controls 3-03
4 - Machine Installation
Unpacking the machine - Moving and positioning the machine 4-01
Charging the batteries 4-02
Powering on the robot 4-03
Movingtherobot-Operatorsafetydevice-Mountingthelmroll 4-04
Film threading - Film tensioning 4-05
5 - Using the Machine
Control panel preliminary settings - Changing language 5-01
Programs setup 5-01
Operation - Upward-downward cycle 5-04
Single cycle (only upward) - Safety devices - Stopping 5-05
Emergency trip 5-06
Film tensioning - Powering off the robot 5-07
6 - Machine maintenance
Safetyprecautions-Competencesandqualiedpersonnel 6-01
Spare parts 6-02
General cleaning - Cleaning the carriage guide rollers 6-03
Checking the safety equipment - Checking the motors 6-04
Indicator light and acoustic signalling device - Discharge to ground -
Checking the 40A fuse 6-05
Adjustingtheproximitysensors-Checkingefciencyandadjustingthephotocell 6-06
Troubleshooting - Major servicing and operations to be performed by the manufacturer 6-07
7 - Machine scrapping and disposal 7-01
Annexes
Warranty - Service request form - Parts order form - Wiring diagrams - EC Declaration of
Conformity
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
Symbols used in the manual
Symbols are used in this manual to alert the user and highlight particularly important aspects
of the information provided.
The following table contains a list of symbols used and illustrates their meanings.
MEANING and NOTESSYMBOL
3
!
Generic hazard
Indicates a hazard with risk of injury of the user, including fatal injuries.
Pay the utmost attention to text marked with this symbol.
Caution
Warns of possible damage to the machine or other property of the user.
Warning - Note
Identiesawarningornoteconcerningkeyfunctionsorusefulinformation.
Additional information
Text containing additional information is preceded by this symbol.
This information has no direct relationship with the description of a function
or development of a procedure.
It may carry references to other documentation or to other sections of this
manual.
General instructions and warnings
1 - 01
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
Contents and purpose of the manual
This manual contains technical characteristics, performance details, instructions for handling
and installation, operating instructions as well as preventive and corrective maintenance
operations of the machine manufactured by ITALDIBIPACK S.p.A.
NOTE: This manual is an integral and substantial part of the machine and must
accompany it throughout its working life. Keep this manual and all the attached
documentation in a safe place where it is accessible by all personnel responsible
for running or servicing the machine.
ITALDIBIPACK S.p.A. reserves the right to charge expenses and require the acceptance of
specicclausesconcerningintellectualpropertyrights,patentrightsandtheeffectiveand
functional identity of the product and/or parts of the product before providing additional copies
of the manual.
Itisagreedthat,otherthaninthepresenceofspecicwrittenpermissionfrom
ITALDIBIPACK S.p.A., it is not permitted to distribute this operating manual to third parties
in its entirety or in part. This prohibition concerns the text, illustrations and the attached
diagrams.
ITALDIBIPACK S.p.A. reserves the right to make changes to the instruction manual without
notice.
Any change, addition, or removal of machine elements, components, functions or cycles
carried out without prior agreement with ITALDIBIPACK S.p.A. automatically relieves the
manufacturer of all liability.
The aim of this manual is to inform machine users and maintenance technicians
of the main system technical data and to provide a technical description of the various
functional units making up the system as well as the main operating procedures and
information required to perform preventive and corrective maintenance work.
The manual is addressed to persons with a good technical background in the operating
process and who are familiar with the mechanical and electrical diagrams, and it concerns
machine operating personnel and service technicians alike.
This manual contains information to ensure that all persons using the machine are able
toworkinsafetyandtoguaranteeperfectefciencyofthemachinethroughoutitsentire
working life.
For correct use of the machine it must be installed in a workplace that is in compliance with
current health and safety regulations.
The contents of this document cannot be duplicated, reproduced or transferred to third
parties without the express written permission of ITALDIBIPACK S.p.A.
ITALDIBIPACK S.p.A. reserves the right to change the characteristics of the machine
described in this document, without notice.
Copyright ITALDIBIPACK S.p.A.
3
General instructions and warnings
1 - 02
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
Operator skill requirements
Personnelresponsibleforrunningorservicingthemachinemustbeinpossessionofspecic
professionalqualicationsforeachoftherequiredtasks.
The operator must be trained and hence familiar with the assigned duties under his/her
responsibility.
Theprofessionalprolesforoperatorsinchargeofrunningandservicingthemachineare
given below.
Operator
Qualiedpersoncapableofperformingsimpletaskssuchasrunningthe
machine via the control panel and loading and unloading of the materials
used in production; the operator is typically capable of performing simple
tasks of adjustment, start-up or resumption of production following a forced
stoppage.
Maintenance mechanic
A skilled technician capable of running the machine under normal conditions
and operating it with safety devices disabled, working on mechanical
components for the purpose of making all adjustments, and performing
necessary maintenance and repairs.
The maintenance mechanic is not authorized to work on live electrical
systems.
Maintenance electrician
A skilled technician capable of running the machine under normal conditions
and operating it with safety devices disabled. The maintenance electrician
can perform all tasks of an electrical nature, such as adjustments,
maintenance and repairs.
The maintenance electrician is authorized to work inside electrical cabinets
and junction boxes when powered up.
Manufacturer's maintenance mechanic and electrician
Skilled technician made available by the Manufacturer if
necessary to perform complex operations in particular situations,
or anyway by arrangement with the user.
General instructions and warnings
1 - 03
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
1 - 04
General instructions and warnings
Identication data of machine manufacturer and location of data plate
IdenticationofITALDIBIPACK S.p.A. as the machine
manufacturerisconrmedincompliancewiththe
statutory legislation by means of the following deeds:
- Declaration of conformity
- CE marking
- Instruction manual
The CEplateisafxedtothemachinemastasshown
alongside, and it bears indelible information concerning
the machine CE MARK.
The “EC DECLARATION OF CONFORMITY” is included in the accompanying
documentation.
It is prohibited to remove the “CE MARK” plate and/or swap it with other plates from
equivalent models in the possession of the customer or the operator.
If the “CE MARK” plate is accidentally damaged or detached from the machine, the
customer must inform ITALDIBIPACK S.p.A.
MANUFACTURER'S IDENTIFICATION DATA
ITALDIBIPACK S.p.A.
Via Europa 35 - 20010 POGLIANO MILANESE (MI) - Italy
Tel. +39 02 9396461 - Fax +39 02 93549494
www.italdibipack.com - info@italdibipack.com
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
General instructions and warnings
REFERENCES TO APPLICABLE DIRECTIVES AND LEGISLATION
The following table contains a list of the European Directives and standards applicable
to the machine:
Directive/Standard Description
2006/42/CE Machinery Directive
2014/35/EU Safety Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
EN ISO 12100 Safety of machinery - General principles for design -
Risk assessment and risk reduction
CEI EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1:
General requirements
1 - 05
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
General instructions and warnings
General notes on delivery
On receipt of the machine, check that:
The goods supplied match the goods ordered.
The goods have not sustained any damage in transit or for other reasons.
(Ifyoundanydamageornoteanymissingparts,informtheshippingagentor
ITALDIBIPACK S.p.A. immediately, giving full details of the problem).
IN ANY COMMUNICATIONS WITH ITALDIBIPACK S.p.A. OR ITS SERVICE CENTRES,
ALWAYS SPECIFY THE MACHINE TYPE, SERIAL NUMBER AND YEAR OF
MANUFACTURE.
1 - 06
Final testing
The machine is tested directly by the manufacturer during the
assembly procedure.
Warranty
The machine warranty conditions are attached to this
manual.
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
1 - 07
General instructions and warnings
1 - Safety recommendations
The end-user must adhere to the instructions given by the
seller with regard to:
• safety devices already installed on the machine body
• safety devices not installed on the machine body but to be mounted by the user in
accordance with various different types of use
• recommendations for the correct installation of the machine
• correct use of the machine and periodic maintenance of all machine components including
the safety devices
• current statutory requirements
Thefollowingsafetyrecommendationsdenethebehavioursandobligationstobecomplied
with when performing the activities listed in the manual, the methods of use prescribed by the
manual, and the method of working in conditions of safety for personnel and the surrounding
environment.
2 - Machinery Directive
The expression "machinery directive" refers to EUROPEAN COUNCIL DIRECTIVE
2006/42/EC
3 - Machine
The machine is the functional unit composed of: control unit; processing unit; work and
standby tools; utilities (electric, pneumatic, hydraulic, lubrication) and any additional units
contributingtoensurethefunctionalefciencyofthesystem.
4 - Work zone
The work zone is the protected space delimited by safety guards, in which the machine
operates.
5 - Authorized personnel
Authorized personnel are the group of suitably instructed persons delegated to perform
the activities listed in this document, these being the intended methods of use of the
machine.
6 - Person in charge
Persons who, without being involved directly in the operation of the machine, supervise
the work of others in a technical management role.
7 - Transport
Transport is the set of operations required to move the machine or part of the machine.
8 - Installation
Installation is the integration of the machine, including its mechanical, electrical and
uiddistributionsystems,intoaproductionplant,inaccordancewiththespecied
requirements.
This manual is the property of . No part of it may be reproduced in any form.
LEONARDO SP instructions
Edition: 01/2018 - Revision: 00/18
1 - 08
General instructions and warnings
cont. Safety recommendations
9 - Commissioning
Commissioning denotes the activity of functional checking of the installed machine.
10 - Manual mode
Manual mode is the operating mode in which the machine, responding to manual control
functions, performs movements at controlled speeds inside the protected space with
safety guards closed. In this case, the start signal is generated from a dedicated control
panel.
11 - Automatic mode
Automatic mode is the operating mode in which the machine performs the programmed
cycle automatically at the selected working speed, inside the protected space with safety
guards closed. In this case, the start signal is generated from the main control panel.
12 - Machine management
Machine management is the set of operations that the operator must perform to allow
proper execution of the work process.
13 - Decommissioning
Decommissioning is the process whereby the machine is removed mechanically and
electrically from a production facility.
14 - Dismantling
Dismantling refers to the demolition and disposal of the machine component parts.
15 - Maintenance and repair
Maintenance and repair operations involve periodic checks on and/or replacement of
machinepartsorcomponents,andidenticationofthecausesoffaultsandfailures,all
of which conclude with restoration of the machine to the intended operating conditions.
16 - Improper use
Allusesofthemachineoutsidethelimitsspeciedinthetechnicaldocumentationare
deemed to be improper uses.
Indice
