ITALTINTO i50 Manuale utente
Italtinto Europe S.r.l.
Sede Legale: V.le Andrea Doria, 7 – 20124 Milano
Unità operativa: Via Zibido, 3 -20080 Zibido S. Giacomo (MI) ITALIA
Tel. +39 02.9000.5234 - Fax +39 02.9000.5242
ITALTINTO MANUAL DISPENSER i50
User’s manual
“Translation from original instructions in Italian language”
This manual forms an integral part of the machine and it shall always be kept available to operators working on the same machinery;
the manual shall always accompany the machine, also when this is sold to another user.
Operators must read this manual and carefully follow the indications contained herein, as the manufacturer
will not be liable for damages caused to people and/or objects or suffered to the machinery, should the
conditions reported below not be respected.
The Client shall respect the trade secret, therefore the following documentation and annexes cannot be altered neither modified,
reproduced nor transferred to third parties, without the manufacturer’s authorization
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INDEX
Warranty and supply conditions .......................................................................................................................... 3
The manual and receivers .................................................................................................................................... 4
Symbols and sign .................................................................................................................................................. 5
Field of use ............................................................................................................................................................ 7
Characteristics ...................................................................................................................................................... 8
Machine description ............................................................................................................................................. 8
Accident prevention ........................................................................................................................................... 10
Lifting and transport ........................................................................................................................................... 12
Installation .......................................................................................................................................................... 12
Assembly ............................................................................................................................................................. 13
Rotary tray rotation process .......................................................................................................................... 14
Installation of canisters: ................................................................................................................................ 14
Start-Up .............................................................................................................................................................. 14
before dispensing fill all the canisters with colorant, max capacity 2 Lt. ...................................................... 14
Correctly label all containers, apply caps ...................................................................................................... 14
Turn on the machine and let it mix for 5 minutes ......................................................................................... 14
Purge the air in the pumps by dispensing 5-6 times at least one Ounce (Y) of colorant .............................. 14
Pump purge ................................................................................................................................................... 14
Colorant Agitation ......................................................................................................................................... 16
Dispense ........................................................................................................................................................ 16
Maintenance ....................................................................................................................................................... 17
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Warranty and supply conditions
The Manufacturer is the subject who manufactures the machine, and who designs and owns the project;
for Manufacturer, it is also intended his Agent, herein after simply referred to as Manufacturer;
The Client is the final user of the product;
The machine is regulated in Europe by EC Directive 2006/42/EC.
The Manufacturer declares that the machine complies with applicable laws in the member states of the European Community
and releases the CONFORMITY DECLARATION.
The Manufacturer is exclusively liable for defects caused by the regular use of the machine.
The warranty period is of 12 months from the purchase date.
The warranty does not cover machine downtimes, material discards, loss of production, etc…
ITEMS NOT INCLUDED IN THE SUPPLY
The Manufacturer will not be deemed liable for defects or failures caused by: improper use of the
machine; alterations due to transport or particular environmental conditions; lack of or improper
maintenance; temporary alterations or repairs; non-qualified people or accessories not part of the
machine.
Those parts subject to normal wear are excluded, or in case the cause for the failure or wear
derives from the improper use of the machine.
The Manufacturer will NOT be liable for damages caused to people and/or objects, or suffered by the same machine, due
to a use other than the intended one described in the manual or in case the machine’s safety features are not utilized,
(excluded) or they are altered
The Client shall use exclusively original spare parts and install them according to the intended use, with the aid of authorized
personnel.
The manufacturer will not be liable for materials being processed, neither for damages that the latter can
cause to the staff or environment.
The Manufacturer WILL NOT be liable for the disposal of the products intended for the operation,
maintenance of the machine or production.
.
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The manual and receivers
This document is intended for professional figures that thanks to their experience or qualification are able to
operate in compliance with common safety standards and specific skills; it is assumed that
the aforementioned subjects boast basic knowledge on their role.
The Client must verify that the operator boasts the skills and suitable training required to
execute his job
All professional figures that interact with the machine must compulsorily read this manual;
moreover, these must be informed on the potential RESIDUAL RISKS related to the machine’s
use or products processed by it
The manual CANNOT make up for any cultural or intellectual lacks
of the various professional figures who interact with the machine
Scope and structure of the document
This document (USER AND MAINTENANCE MANUAL) is a useful guide that allows working in safety conditions
and performing those operations required for the optimal performance of the machine.
The original language of this document is ITALIAN; therefore, in case of inconsistencies or doubts, please
request the ‘’ORIGINAL INSTRUCTIONS’’ or additional information to the manufacturer. The indications
contained in this manual do not substitute safety instructions and technical data applied directly on the
product concerning machine’s installation and operation, neither rules dictated by common good practice and
safety standards applicable in the country of installation.
Characteristics of the personnel
The personnel intended to use or maintain the machine must be qualified, aware and responsible for the
described tasks, and it must be reliable to properly interpret the instructions contained in this manual and
ensure safety and accurate checks.
The employment of NOT qualified, disabled, incapable, not sober staff or addicted to drugs is
strictly prohibited.
In order to prevent damages to people or objects, we advice the Client to properly inform the
operators on potential RESIDUAL RISKS derived from use.
The Client will be fully liable on the qualification and mental or physical state of the professional
figures he employs.
The Client or employees are civilly liable for all damages caused to or suffered by staff that he
authorized to use the machine.
The staff who interacts with the machine shall always use the personal protection equipment
foreseen by the laws applicable in the destination country, and any other safety equipment
provided by the employer, such as: masks, gloves, safety shoes, etc…
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Symbols and sign
Requirement to read the document, which must be stored for future reference and be kept intact
Hazard areas are indicated in the manual and/or on machine in some instances, with signs,
tags, symbols or icons that represent the hazard or requirement.
Operations or situations in which the staff shall be extremely cautious: General hazard
Dangerous voltage: generally located on the electrical cabinet, protected by general switch IG
with automatic release.
Requirement to ground the system.
Moving organs, crushing of hands or body parts, slipping or falling hazard: hazard signs that
indicate potential risks for the operator
Explosions: it notifies the potential explosion hazard or need for explosion-proof equipment
General prohibition: it notifies the prohibition to enter the surveyed area or prohibition to carry
out a certain operation.
Requirement: it notifies the requirement to carry out the described
operations using safety clothing and/or personal protection
equipment provided by the employer: masks, gloves, safety shoes,
etc…
EC marking (2002/96/EC) which identifies the requirement to dispose electrical and electronic
products in dumps intended for the purpose and separate collection, to prevent environmental
pollution
Prohibition to remove the machine’s safety features.
Do not operate or carry out maintenance services on the machine with removed or open guards.
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generic warning
danger
marking plate
Maintenance operations must be
performed by specialized service staff
read this manual carefully
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Field of use
The Manufacturer declines any liability for any damage caused by improper or imprudent
operations.
Intended use
The machine described in this manual has been designed to: Dispenses colorants
to obtain a mix of colors featuring the required tones. The colorants must be contained in suitable tanks
(canister) and dispensed in a can compliant with the characteristics and quantity of the compound.
It is strictly prohibited and dangerous to use the machine other than for the purpose foreseen
in the field of use.
IT IS STRICTLY PROHIBITED:
- To use the machine or parts of it, without reading and properly interpreting the content of the user and
maintenance manual.
-use the machine with non-functioning or disconnected safety features.
- use the machine or parts of it in particularly flammable environments.
- use of flammable colorants or colorants that diffuse potential explosive vapors may present fire
and explosion risks
-use corrosive products that may corrode machine parts or be harmful for the operator.
- modify operating parameters which are restricted to the operator.
-use machine parts or systems, connecting them to other equipment.
N.B. The machine IS NOT equipped to be installed in an explosion-proof environment.
The Manufacturer declines any liability for any damage caused by improper or imprudent operations
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Characteristics
The description of the machine’s characteristics allows identifying its main components to understand the
technical terminology implemented in the manual.
Chapter CHARACTERISTICS contains information concerning the machine’s components, characteristics, sizes
and identification. Adjustments, operation and maintenance services are described below, assuming the
information contained in this chapter is understood. In some instances, the operation or the machine’s
software may be described separately or integrative documents intended to qualified operators may be
enclosed to this manual.
TECHNICAL CHARACTERISTICS
MODEL GAUGE MIN. DISPENSE
PUMP
VOLUME
N. OF
CANISTERS
CANISTER
CAPACITY’
POWER
SUPPLY
RATED
POWER
i50 double
1/384Y=0.077ml 2Y=59.14ml
12/14/16/21 2L 220V 50Hz 40W
0.1ml
60ml
Machine description
These families of dispensers are suitable for water or oil base colorant applications and have the following
features:
① Sophisticated digital scale or gauge scales with locking pins offers accurate measuring, and these are the
keys in achieving color repeatability.
② Piston pumps made with PTFE are abrasion resisting, anti-solvent, low friction coefficient and long lasting.
③ Pump housing, mandrel and other components are all made with stainless steel.
④ Colorant canisters are fabricated with high quality engineering plastics, resisting to corrosion and anti-
solvent, translucent canister cap provides visual monitoring for colorant level.
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1.
c
anister housing
2. canister cap
3. piston jack
4. primary pump scale (with black end cap – 2/48 or 1 ml)
5. micro-adjustment scale (with red end cap – 1/384 or 0,1 ml)
6. primary pump scale positioning pin (black)
7. micro-adjustment scale positioning pin (red)
8. scale guide sleeves
9. pump housing fixing lug
10. metering pump housing
11. valve lever
12. pump block
13. valve body
14. colorant nozzle
primary pump scale
w
ith black end cap
–
2/48
micro-adjustment scale with red end cap 1=1/48
divided in 8 1/384
Fig. A
primary pump scale
w
ith black end cap
–
1 ml
micro-adjustment scale with red end cap 1=1 ml
divided in 10 x 0,1ml
Fig.
B
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Accident prevention
The machine has been built according to the strictest accident prevention standards and
equipped with suitable safety devices to protect components and operators.
Lifting devices must be used to handle and/or lift heavy parts or equipment (weight
exceeding 25 kg).
Avoid any temporary repair; repairs must be performed exclusively using original spare parts,
which must be installed according to the intended use
Do not disconnect the plug by pulling the power supply cable. Do not damage it, bend it
or lay objects on it.
OPERATIONS AND RESIDUAL RISKS
UNI EN ISO 12100: 2010
Installation conditions and environmental risks
For obvious reasons, it is not possible to foresee all the various possible installations and environments
where the machine will be installed.
The machine cannot be installed outdoors or exposed to atmospheric agents (sun, rain, wind,
etc…); moreover, safety distances must be respected to avoid dangerous situations. Make sure
no electro-magnetic interferences are present
The standard machine is not equipped to work in particularly flammable or explosive
environments; explosion-proof equipment is supplied upon request.
When the machine is on, it generates an average noise or sound pressure level lower than 70 dBA.
The work station must be properly lit to ensure the safety of all work and maintenance operations.
The Manufacturer WILL NOT be liable for the disposal of the products intended for the operation,
maintenance of the machine or production: colorants, solvents, exhausted lubricants, batteries,
etc…
Indice
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