ITOH DENKI PM380LS Manuale utente
POWERMOLLER
PM380/427LS
Motor Driven Roller
Thank you for purchasing PM380/427LS (hereinafter referred
to as “this product”).
＊Applicable driver is not included.
Readthismanualbeforeuse
BrushlessMotorforLightloadconveying.
〈UserManual〉
Before using this product, carefully read this user manual and fully
understand the content.
Keep this document readily accessible for future reference.
No.572
Convey
For more details about applicable driver(CBL-402F), please download the user
manual from our web page.
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ITOHDENKI
ITOH DENKI
ITOH DENKI
ITOH DENKI
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ing.
＊The photo is unit with V-pulley option.
PM380/427LSUserManual
2
1.Introduction
This product is designed as a general industrial device. Do not use for other
applications. We do not take any responsibility for any damage that may result from
the disregarding of these warnings.
Also, in the event that an accident results from the use of this product, we do not
compensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any other
secondary damage.
There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of other
companies, in advance.
Notes on industrial
property rights
We respond to technical inquiries based on the contents described within this manual,
and on this product within the range of general items for this product unit with
standard specifications, and for the options prepared by us.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under such
circumstances. However, these are not included in the guaranteed operating range
and/or support.
Check and/or test by your own risk or your responsibility.
Notes on technical
support
In this manual, the Brushless Motor for Handling Light Loads “PM380/427LS” is
described as MDR.
“PM380LS” and “PM427LS” are described separately, when needed.
About description
of the product
Disclaimer
Features
Disclaimer
・Dia. 38mm roller makes small package transfer.
・6Pin D shaped Motor connector.
・Tube length range: 200mm to 800mm.
2. Procedures from installation to operation
PM380/427LSUserManual
3
Error
Prepare the 24 VDC power supply, such as
DC power supply units.
Prepare control devices, such as dedicated
driver cards and PLC.
Open the package, and check the model,
specifications, and voltage, etc.
Advance preparation
Start using only after you have understood the product’ s functions,
and safety precautions.
Read this manual
Check Product
Remove root cause of the error.
(Maintenance and inspection)
Confirm switch setting.
Control
Starts operation.
Trial run
Restart operation.
Operation
Install the MDR.
Mount the driver card.
Installation
Connect the MDR to driver card.
Connect power and signal cables to driver card.
Wiring
No
Yes
Procedures from
installation to operation
P.11 〜
P.14 〜
P.17 〜
Refer to the
CBL-402F
User Manual
Refer to the
CBL-402F
User Manual
Proceduresfrominstallationtooperation
PM380/427LSUserManual
4
INDEX 1.
2.
3.
4.
5.
6.
7.
8.
Introduction
Procedures from installation to operation
Safety precautions
3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions on maintenance and inspection
Advance preparation
Check Product
Installation
6-1. Preparation for install MDR
6-2. Install the MDR
Maintenance/Inspection
Specifications
Product specifications
…… 2
…… 3
…… 5
…… 7
…… 9
…… 9
……10
……11
……14
……17
……18
……19
……21
……23
……24
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
INDEX
PM380/427LSUserManual
5
Refer to 5. Check Product (P.15) for parts name.
3.Safetyprecautions
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
3.Safetyprecautions
PM380/427LSUserManual
6
To prevent hazards to users and/or others, and/or damage to property in advance, we
explain important precautions to be followed securely as below.
■We categorize the degree of hazard and/or damage that may result if a user
disregards the description, and operates the product improperly, using and
explaining the following symbols.
■
We categorize the type of those precautions using the following symbols throughout
the manual.
WARNING This indicates a high possibility that severe injury or
even death may result.
CAUTION This indicates a high possibility that injury, or only
property damage may result.
This symbol indicates operations that are prohibited.
This symbol indicates to tells that shall follow the instruction.
Danger level
Symbol explanation
3. Safety precautions
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
Danger level
PM380/427LSUserManual
7
Failure to follow this could result in serious accidents. We assume no
responsibility for remodeled products.
WARNING
CAUTION
Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.
Failure to follow this could result in explosion, fire, electric shock and/or injury.
When using the product in places where serious accidents
and/or damage may possibly occur, install backup and/or
fail-safe functions systematically.
Failure to follow this could result in the inability to control this product due to
driver card malfunction, which could lead to serious accidents.
Do not forcibly bend and/or pull cables.
Also, do not put heavy materials on cables, or do not get them
stuck between cables.
Failure to follow this could result in fire and/or electric shock due to cable damage.
Make sure to attach ground wires to the conveyor body and DC
power supply unit.
Failure to follow this could result in electric shock if any malfunction or leakage occurs.
Never remodel the product.
While the MDR is running, do not touch the product when
operation has just ceased.
Failure to follow this could result in hands/clothes getting caught, and/or burns.
3-1.
General precautions
Do not apply strong impact and/or excessive force to the product,
such as hitting it with objects, or dropping it. Also, do not use the
equipment if strong impact has been applied, and/or if the
appearance has become deformed.
Failure to follow this could result in malfunction due to applied impact.
Stop operation when abnormal sound is heard during operation.
Failure to follow this could result in unexpected accidents.
Do not apply heavy loads to this product, such as stepping on it.
Failure to follow this could result in people falling and/or malfunction.
Observe the safety regulations for installation locations, and/or
products in use.
Do not use in a way exceeding the range of the product specifications.
Failure to follow this could result in malfunction, fire, and/or injury.
Turn off the power supply to the product before moving, installing,
maintenance and/or inspection (excluding those during operation).
Working while the power is on could result in accidents due to unexpected operation.
3. Safety precautions
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
Generalprecautions
PM380/427LSUserManual
8
CAUTION
Do not turn on/off relays and/or contactors near power cables,
signal cables, and/or driver cards.
Failure to follow this could result in malfunction due to noise generation.
LED or Pull-up/Pull-down circuits implemented in the output circuit
of control devices could result in unexpected operation.
Carefully check the output circuit.
Securely wire each cable to connection parts.
Improper wiring could result in electric shock and/or malfunction.
Do not unplug power and/or signal cables during operation except
in an emergency.
Also, do not run/stop this product using the power supply.
(Use the signal.)
Failure to follow this could result in malfunction.
Do not forcibly rotate the MDR in its stopped state with external
force.
Failure to follow this could result in damage to driver cards, and/or their lifetime to
be significantly shortened.
Make start-up inspection, and check that devices are free from
any abnormalities, and that safety equipment functions correctly
before using the product.
When disposing of the product, make consigning contracts with
licensed industrial waste disposers, and consign the disposal to
them.
Do not turn off the power during transfer (during MDR rotation)
except in an emergency.
Failure to follow this could result in malfunction.
3-1.
General precautions
3. Safety precautions
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
Generalprecautions
PM380/427LSUserManual
9
WARNING
CAUTION
CAUTION
3. Safety precautions
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
Precautions on installation
When handling, wear protective equipment, such as gloves.
Since this product consists in large part of metal, careless handling could result in
hands getting injured.
Make sure to use the recommended tightening torque to tighten
fixing screws of the mounting bracket.
Failure to follow this could result in bolts and/or screws loosening, and/or
malfunction. ⇒P.20
3-2.
Precautions on
installation
If necessary warning/caution labels become hidden after
installation, affix again on places where they can be seen.
Do not pull, damage, cut, and/or process cables.
Doing so could result in electric shock, fire, and/or malfunction.
3-3.
Precautions on wiring
Wire when the power is shut off.
Failure to follow this could result in electric shock and/or accidents due to
unexpected operation.
Fix the product securely using the mounting bracket designated by us.
Failure to follow this could result in injury and/or damage to the product. ⇒P.20
Make sure to check the direction of rotation before connecting the
product to other devices.
Failure to follow this could result in injury and/or damage to devices.
Do not wire in places subject to water, and/or with wet hands.
Failure to follow this could result in electric leakage, short circuit, and/or fire.
Secure a space between the MDR and frame so that the right and
left space becomes 2 mm to 5 mm when combining both sides.
PM380/427LSUserManual
10
Precautions on maintenance and inspection
WARNING
CAUTION
3. Safety precautions
Safety precautions
Advance preparation
Check ProductInstallation
Maintenance/Inspection
Specifications
At the time of repair and replacement work, turn off the
power to all connecting devices.
To prevent wraparound for the power circuits and/or signals, shut off the power,
wait a sufficient amount of time, and discharge electricity inside the DC power
supply equipment.
At the time of maintenance and inspection, post warning
labels so as to prevent unauthorized persons from
turning on the power.
When repairing/replacing, wear protective equipment, such as
gloves.
Failure to follow this could result in hands getting injured by metal parts.
Do not disassemble sections and/or parts other than those
specified.
Failure to follow this could result in malfunction and/or unexpected accidents.
Make sure to prepare repair/replacement parts designated by us.
Using parts other than those designated by us could result in malfunction.
Failure to follow this could result in unexpected accidents.
If any abnormalities are found, do not use this product
until the causes have been eliminated completely .
Maintenance shall be done by specialists (or people
who have sufficiently acquired skills) under instructions
by management supervisors.
Using this product with unattended abnormalities could result in not only damage
to the devices, but also unexpected accidents.
3-4.
Precautions on
maintenance and
inspection
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