ITR WindowWasher Manuale utente

from Calcutt Boats

Installation and

Operating Manual

Diesel Fired Continuous Output

Window Cleaning Water Heater

MANUFACTURED BY: SOLE EUROPEAN DISTRIBUTORS:

International Thermal Research Calcutt Boats Ltd.

2431 Simpson Road, Tomlow Road, Stockton,

Richmond, BC, Canada, V6X 2R2 Southam, CV47 8HX, UK

Tel: +1 604-278-1272 Tel: +44 1926 813757

Fax: +1 604-278-1274 Fax: +44 1926 814091

Email: [email protected] Email: [email protected]

Website: www.itrheat.com Website: www.dieselheating.com

or transmitted in any form by any means, electronic or

mechanical, including photocopying and recording, information

storage, retrieval, or transmission, without permission in

writing from International Thermal Research and/or Calcutt

Boats Ltd.

Disclaimer:

Due to our commitment for quality and ongoing product

improvement, ITR & Calcutt Boats reserve the right to modify or

change without notice, any materials, applications, equipment,

accessories, and/or prices. All measurements and weights are

approximate.

International Thermal Research i

Table of Contents

Section 1, Overview...................................................... 1

1.1 Unpacking the WindowWasher...................... 2

1.2 Protect Your Warranty................................. 2

1.3 The WindowWasher™ by ITR Features ........... 3

1.4 Critical Factors ........................................... 4

1.5 Equipment, Tools and Skills.......................... 4

1.6 Testing and Inspection ................................ 5

Section 2, Mounting the WindowWasher....................... 7

2.1 Before You Begin........................................ 7

2.2 Your Mounting Location ............................... 8

2.3 Procedure.................................................. 9

Section 3, Installing the Exhaust System.................... 11

3.1 Before You Begin...................................... 11

3.2 Mounting Location..................................... 11

3.3 Procedure................................................ 13

Section 4, Installing the Fuel System.......................... 15

4.1 Before You Begin...................................... 15

4.2 Fuel System Installation ............................ 15

4.3 What NOT to Do ....................................... 16

4.4 Procedure................................................ 17

Section 5, Wiring the Electrical System ...................... 19

5.1 Before You Begin...................................... 19

5.2 12 VDC ................................................... 19

5.3 Remote Operating Panel Cable.................... 20

5.4 Main Electronic Control Board..................... 20

5.5 What NOT to Do ....................................... 20

Section 6, Plumbing the System ................................. 23

6.1 Before You Begin...................................... 23

6.2 Plumbing Installation................................. 23

6.3 What NOT to Do ....................................... 25

6.4 Installation Procedure................................ 25

Section 7, Operating The WindowWasher™ ................ 27

7.1 Operating Instructions............................... 27

7.2 Turning the Power “ON”............................. 28

7.4 Functions of the Remote Panel.................... 28

7.5 Functions of Control Panel.......................... 29

Table of Contents

ii WindowWasher Installation Manual

7.6 WindowWasher Maintenance.......................31

7.7 Protect the WindowWasher™ ......................33

7.8 General Troubleshooting ............................33

Section 8, Warranty Information.................................35

List of Figures

Figure 1-1: WindowWasher Unit .....................................1

Figure 2-1: Dimensions .................................................9

Figure 2-2: Location of Mounting Brackets...................... 10

Figure 3-1: Installing the Exhaust System...................... 14

Figure 5-1: System Wiring ........................................... 20

Figure 6-1: Plumbing Fittings ....................................... 23

Figure 7-1: The WindowWasher - Fittings....................... 27

Figure 7-2: Remote Operating Panel.............................. 29

Figure 7-3: The WindowWasher - Control Panel............... 30

International Thermal Research 1

Section 1, Overview

Thank you for purchasing The WindowWasher™ by ITR for

the window cleaning trade.

This section describes features of The WindowWasher™ by

ITR and covers critical information you need to know before

beginning the installation, including how to protect your

warranty, and tools and equipment needed.

Figure 1-1: WindowWasher Unit

Section

Some of the figures

in this manual

represent a typical

installation, but

other configurations

or methods may be

acceptable. If in

doubt, obtain

approval from

Calcutt Boats or ITR.

Section 1, Overview

2 WindowWasher Installation Manual

1.1 Unpacking the WindowWasher

When you receive The WindowWasher™ by ITR:

1 Unpack it carefully.

2 Check each component against the provided parts list to

ensure that you have everything and that all parts

arrived undamaged.

3 If you discover any missing or defective parts, call

Calcutt Boats or ITR immediately.

4 If you are not installing The WindowWasher™ by ITR

right away, secure all components so none will be

misplaced.

5 Before installing The WindowWasher™ by ITR, read

the rest of Section 1 – Overview. It contains

critical information for a proper installation.

A properly installed WindowWasher™ by ITR is essential for

several reasons:

•To ensure that you and/or your customers receive

satisfactory results.

•To ensure a trouble-free installation, a successful

inspection and testing process and ease of future

maintenance.

•To protect your Warranty.

1.2 Protect Your Warranty

This document reflects approved installation techniques,

methods, and materials, and applies only to ITR equipment.

The WindowWasher™ by ITR is only guaranteed by ITR if the

entire system has been installed according to the

requirements and recommendations set out here.

Any modification must be approved in writing by

qualified Calcutt Boats or ITR personnel, prior to the

installation.

This includes:

•Deviations from the instructions in this Manual.

•Changes to any piece of ITR-supplied equipment.

•Substitution of a non-ITR-approved component.

NOTICE

Section 1, Overview

International Thermal Research 3

No warranty will be extended to improper installations. Use

of any unapproved materials, equipment, or installation

procedures will result in a voided warranty for the entire

system. Calcutt Boats and ITR accept no liability for any

damage or loss of service resulting from unapproved

modifications.

1.3 The WindowWasher™ by ITR

Features

The WindowWasher™ by ITR uses a patented diesel burner

(12 VDC) controlled by a multi-functional electronic controller

as the primary source of heating water. The

WindowWasher™ by ITR heats water to provide a continuous

supply for window cleaning.

Other features of The WindowWasher™ by ITR include:

•A high-temperature, stainless steel burner and

stainless steel jacket.

•5.3 US gallon (20.5 L) welded stainless steel

insulated water tank that minimizes heat loss and

optimises heat recovery.

•Low water level switch in the tank.

•Easy to install with hook-ups and connections easily

accessible from the top and front of The

WindowWasher™ by ITR.

•Quiet operation and low power consumption.

•Low pressure fuel system with built-in fuel pump.

•Fuel efficient burner capable of burning a wide

variety of diesel-based fuels.

•Exhaust has minimal smoke or smell.

•Fan assisted sealed combustion chamber is designed

to use outside air.

•Simple, low amperage draw ignition.

•Electronically-controlled system with:

oAutomatic Safety Shutdown.

• Efficient

• Clean

• Quiet

• Compact

• Safe

• Rugged

• Reliable

• Economical

Section 1, Overview

4 WindowWasher Installation Manual

oManual reset aquastats for safety overheat

protection.

oLED indicators on the Control Panel for

diagnostics.

oPatented, proprietary flame sensor.

•The WindowWasher™ by ITR Remote Operating Panel

with ON/OFF switch for the diesel burner and

indicator LEDs for operational and diagnostic

information.

1.4 Critical Factors

The key factors to keep in mind when planning and carrying

out the installation are:

•Mounting location restrictions for The

WindowWasher™ by ITR exhaust outlet (to reduce

noise, vibration, heat loss, etc.)

•Length, routing, and sizing of fluid lines, fuel lines,

air flow tubing, exhaust piping and wiring.

•Unrestricted intake required to draw in outside air for

combustion.

•Ability to easily access and service the product,

especially fuel, plumbing, and electrical systems.

•After installation, requirement to purge water and

fuel lines and inspect/test entire system using the

ITR-supplied Inspection Check Sheet.

1.5 Equipment, Tools and Skills

As the user and/or installer, you must be qualified and

authorized to do the installation, which requires mechanical

aptitude and electrical knowledge. Make sure you comply

with existing industry practices, using the highest and most

recent standards and codes. Good workmanship is essential.

Please refer back to Section 1.2, Protect Your Warranty.

You will need the following equipment and tools (not

supplied) to install the heating system. This list does not

include optional equipment and accessories:

•Standard tools normally available in a well-equipped

workshop.

•Appropriate fasteners for mounting the heater unit.

Pay attention to the

notices of “Danger”

“Warning” “Caution”

and “Notice” in this

manual.

Section 1, Overview

International Thermal Research 5

•Stainless steel 1-1/2” ID exhaust piping, maximum

12’ with no bends (see Section 3 – Installing the

Exhaust System, for details when bends are present).

•Optional ITR silencer.

•1/4” supply and return fuel line, approved rubber or

copper.

•Domestic water hose and/or tubing to connect The

WindowWasher™ by ITR hose fittings to the van

water system.

1.6 Testing and Inspection

After all components have been properly installed according

to standard practices, and the recommendations of this

Installation and Operating Manual, The WindowWasher™ by

ITR should be test-operated for inspection purposes.

For your convenience, you can use the pullout Inspection

Check Sheet in this Manual. The Inspection Check Sheet is

divided into progressive sections, allowing each phase of

the inspection to be carried out systematically, and then

signed off by authorized persons.

Section 1, Overview

6 WindowWasher Installation Manual

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