JAYLINE UL200 Manuale operativo
JUNE 2018
UL200
FREESTANDING WOOD FIRE
OWNERS OPERATING INSTRUCTIONS
October 2014
Please leave this information with the appliance
MARCH 2021
page 2www.jayline.co.nz
MARCH 2021
PRODUCT REGISTRATION
TO ACTIVATE YOUR EXTENDED WARRANTY COVER, PLEASE COMPLETE AND RETURN
WITHIN 30 DAYS OF INSTALLATION TO:
RETAIL LINKS LTD
PO BOX 9056
ANNESBROOK, 7044
NELSON
NAME: ________________________________________________________________________
ADDRESS: ____________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
EMAIL: ________________________________________ PHONE: ________________________
MODEL: ______________________________________________________________________
SERIAL NUMBER: ______________________________________________________________
DATE PURCHASED: ____________________________________________________________
PURCHASED FROM: ____________________________________________________________
DATE INSTALLED: ______________________________________________________________
INSTALLED BY: ________________________________________________________________
OR ONLINE AT:
www.jayline.co.nz/manuals-technical/
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MARCH 2021
Congratulations on the purchase of your UL200 Ultra Low Emission Burner,
by Jayline.
UL200 Ultra Low Emission Burner is not a conventional wood re, it is a ‘wood gasication
stove’, developed for the optimal burning of air dried natural wood.
The principle of the wood gasication stove & double combustion and its advantages
Generally: In a wood burning stove, a correctly burning ame emits the same amount of carbon dioxide
(CO2) as would be emitted through the natural decomposition of the wood itself.
The quantity of CO2 produced by combustion or decomposition of a tree is equal to the quantity of CO2that
the tree would have extracted from the environment, releasing oxygen into the air whilst utilising the carbon
for growth during its lifetime.
Unlike wood, when fossil fuels are burned (which are not renewable), like coal, diesel oil & gas, a huge
amount of CO2 accumulated in the course of millions of years is emitted into the atmosphere, increasing
the green-house effect. Consequently, the use of wood as fuel maintains the perfect equilibrium of nature
because it is a renewable fuel of which burning is comparable with nature’s life cycle.
The principle of clean combustion is in perfect harmony with these characteristics.
Double combustion: What exactly do we mean by clean double
combustion and how does it work? By controlling the ow of
primary air and by adding secondary air, secondary combustion,
or post-combustion, takes places. This is indicated by a second
characteristically clearer and stronger ame below the main ame.
By adding new oxygen, this ame consumes the unburned gasses,
remarkably improving heat production and reducing the harmful
emission of CO (carbon monoxide) caused by incomplete combustion.
This is a unique feature of the UL200 stove.
Simply by burning your UL200 re correctly, you can improve efciency, reduce fuel consumption and
minimise air pollution.
Please read this installation and operation manual carefully.
The installation of this re must comply with the Installation Standard AS/NZS 2918:2001 as well as any
additional local requirements. Please ensure you have all relevant permits prior to installation.
Keep this booklet as a reference guide.
Jayline UL200 Instructional Video
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MARCH 2021
CORRECT OPERATION OF YOUR UL200 WOOD FIRE
Simply by burning your UL200 re correctly, you can improve efciency, reduce fuel consumption and
minimise air pollution.
Starting A New Fire
Please note: If lighting the re for the rst time, dust the re, glass, trim and ue before ring to avoid
particles sticking or discolouring. Once red, some smoke and vapour will be released as the VHT painted
surfaces enter the nal curing process. Open all windows and doors while running the re for up to 5 hours.
People with respiratory, heart or other relevant medical conditions should avoid inhaling vapours during the
curing process. All VHT paint will cure at the highest temperature achieved and will produce smoke again if
this temperature is exceeded.
To start and maintain a good re you will need the following items:
1. Approximately 16 pieces of kindling at 1kg in weight total.
2. Intermediate Load #1: 4 pieces of wood approximately 300mm in length at 1.2kg total weight.
3. Intermediate Load#2: 4 pieces of wood approximately 300mm in length weighing approximately
2.5kg in total.
4. 4 x Fire Lighter Cubes (supplied) soak re lighter cubes in methylated spirits in the plastic container
provided. Keep these away from children and the re when not in use.
5. 1 x long reach lighter.
Optional accessories recommended but not included: Long reach re poker, Fireproof mitt/glove to assist
with fuel loading during operation.
1 2 3
Kindling and 4 x Fire Lighers Intermediate Load #1 Intermediate Load #2
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MARCH 2021
Lighting Instructions Once the relighter cubes have absorbed methylated spirits (2+ hours),
they’ll help give you a quick clean ignition. Remember; always ensure the
relighter cubes have cooled before removing from the rebox and returning
them to the container of methylated spirits to soak again.
Place the re lighter cubes at even intervals around the circular
downdraught cylinder. (Fig 1.)
Stack the kindling in a cross stack manner (Fig 2.)
Light the re lighters using the long reach lighter then close and
lock the door.
Once the kindling fuel is well-alight (approximately 6-8mins) then the
Intermediate #1 fuel loading can be added on top of the fuel bed.
Again close and lock the door.
After another 6-8 minutes add the Intermediate #2 fuel load.
Close and lock the door.
Ensure fuel is placed into the rebox - never thrown. This will preserve the
life of your components, and avoid your fuel load toppling.
At this time the automatic bypass damper may engage, this will happen
automatically between 14-20 minutes after the re is started. This is
dependent upon wood condition, heating of the rebox and ambient (room)
temperature.
Once the initial fuel loads have burned down to an ember bed, the main
loads can be applied (approximately 3kg of wood in two pieces).
Apply further fuel as required. (Fig 3.)
(Fig 1.)
(Fig 2.)
(Fig 3.)
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MARCH 2021
Ember Bed Maintenance:
To ensure a clean burning and easy to use re, it is important to maintain a suitable ember bed level. Once
the UL200 is up to normal operating temperature (1-1.5hours after start up), the ember bed should be kept at
a height of approximately 50% of the ember retaining glass. This will ensure rapid ignition when
reloading fuel.
Rekindling:
This can be required if the ember bed should drop to a level that will not allow rapid ignition when reloading.
This can happen if the rebox mass is allowed to cool before the automatic bypass can reset. Rekindle as
per a normal start up. With the kindling alight, the door can be left slightly ajar (5-10mm with the handle
unlatched) for 5 minutes, this will increase the rebox temperature enough to allow an intermediate fuel load
to burn correctly. Follow up with a normal fuel load 5-10 minutes later.
General Operational Guidelines
DO:
When opening the door, unlatch the handle, slowly open the door approximately 25mm ajar, pause for 5-10
seconds then slowly draw the door fully open (this allows for smoke to exit correctly through the ue).
From this time forward, the UL200 can be operated much like a traditional wood re due to its automatic
functions.
Ensure the entire fuel load ts inside the rebox before closing the door. The optimum fuel length is 300mm
pieces. It’s good to check if your wood will t before lighting the re.
Use well-seasoned wood with a low moisture content on start up or when rekindling the re, then ideally use
your less seasoned wood (under 25% moisture) for normal operation. Kiln dried fuel is not recommended as
it burns much faster resulting in more fuel consumption, lower efciency, and increased wear on the rebox
parts. Treated timbers of any kind should not be burned due to the release of harmful gases.
Keep the lower chamber closed during operation and keep it free of any foreign material. Small pieces of
charcoal may fall into the lower chamber, these will burn away in a short time.
Maintain the exterior surfaces of your re using only a damp cotton cloth, your glass should remain clear
when the UL200 is operated correctly.
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MARCH 2021
Important points to remember
• Do not attempt to add fuel (or any objects) into the lower chamber.
• Keep the lower door closed at all times during operation
• Because of the high temperatures achieved, surface colour may change
PURCHASING THE FIREWOOD
The quality of the rewood you burn can have a dramatic effect on the efciency and operation of the heater.
The main factors that affect the burning characteristics of rewood are moisture content, tree species and
piece size.
The moisture content of the wood affects the rate at which it burns and the efciency of combustion. When
trees are cut, the wood moisture content ranges between 35% and 60% by weight. If you attempt to burn
wood this wet it will be hard to ignite, slow to burn and will hiss and sizzle in the rebox. So much energy will
be consumed in boiling off the excess water that the efciency of combustion and the heat to your home will
be low, condensation and corrosion may be occurring in the ue and smoke may be causing problems to
your neighbours. Properly seasoned wood ignites readily and burns efciently.
PLEASE NOTE: WOOD WITH A MOISTURE CONTENT OF 10% - 25% IS THE RECOMMENDED WOOD
TO USE IN CLEAN AIR ZONES
Firewood should be cut and split in the early spring and stacked under cover, with good ventilation,
to be ready for burning when required.
Look for cracks in the end grain as a sign of dry wood. Stacks of rewood should be in an open area so that
air can circulate through them. During the summer, as warm breezes ow through the stacks, carrying away
the evaporating water, the moisture content of the wood will fall to around 20%. At this moisture content the
wood is ready for burning. This can be checked with a moisture meter.
Although the energy content of dry wood per kilogram is almost the same regardless of species, some burn
differently because of differences in density e.g pine is less dense than woods like Gum, Manuka or Black
Wattle. A denser wood will produce a longer-lasting burn, while a less dense wood will bring a re to an
optimum burning temperature more quickly.
In general, commercial rewood dealers supply rewood in thicker pieces than modern wood-burning
heaters can handle. It is often necessary to split some of the wood again before using it. The thickest
piece size for high-efciency and use in the UL200 re should not exceed about 150mm (6 in.)
across the largest dimension, or weigh no more than approximately 1.3kg. A range of smaller pieces will
be needed for effective starting as described in the lighting instructions. Maximum log length should be
no more than 300mm.
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MARCH 2021
BURNING COAL, TREATED TIMBER, DRIFTWOOD, PLASTICS OR
WASTE PRODUCTS
Due to the design and use of this product, the burning of coal, treated timber, driftwood, plastics or waste
products is forbidden and will void the warranty.
CLEANING & MAINTENANCE: Perform only when unit has cooled.
Removing Ash from the Fire:
Residual ash in the upper rebox can still be burned in the next ring.
Remnants will burn away with each ring.
Removing the Downdraught cylinder:
Lift the cylinder out of the unit, and brush remaining ashes into the lower chamber for removal.
Replace the downdraught cylinder correctly. Open the lower door and sweep out residual ashes,
then close and lock the door.
Safety precautions
The following precautions must be taken prior to cleaning:
a) Make sure all parts of the re are cold.
b) Make sure the ashes are completely cold and not burning.
c) Always use the most appropriate tools and items supplied.
Cleaning the glass
DO NOT CLEAN THE OUTSIDE OF THE GLASS AS IT IS SPECIALLY TREATED.
Clean the inside of the glass with a damp cloth, newsprint, or damp paper rubbed in ashes. Do not clean the
glass while the re is working and do not use abrasive sponges or abrasive chemicals.
Clean all other external parts with a damp cloth. Never use alcohol or cleaning liquids.
GENERAL SEASONAL INSPECTION:
Jayline recommend all appliances are checked and serviced at least once every season by an NZHHA
certied technician. This ensures safe operation of your appliance, and the opportunity to replace any
consumables should it be necessary. A service record is included in this manual to retain proof of servicing
should a warranty claim be required.
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MARCH 2021
CHIMNEY CLEANING AND CHECKING FLUES
For all wood res, ue cleaning must be done regularly to avoid serious ue res. Frequently used res
should be cleaned at least once a year (some sooner). The cleaning rate, however, depends on the burning
habits of the individual operating the wood re and the fuel used.
It is recommended that ue sweeping be done by a professional chimney sweep. Chimney sweeping is a
specialist task and competent professional sweeps are available throughout the country. When the ue is
cleaned it is recommended that other parts, such as bafes and ceramic insulation materials are checked.
Flue systems should be checked at least once or twice a heating season and may require checking more
often if the fuel or operation of the appliance is incorrect. When a ue system becomes excessively blocked
or requires frequent cleaning, advice should be sought to investigate the installation and the operation of
the re. Flue pipes can deteriorate very quickly with incorrect ring.
CONSUMABLES
Some parts of your UL200 re are considered consumable. They are designed to be replaced as they will
degrade over time. The life of the consumables will vary depending on;
• How often the re is used
• Type of fuel. Some woods are much harsher than others
General items that are considered consumables:
• Bafes
• Fire Bricks
• Glass and door ropes
• Downdraft cylinder and downdraft cassette
It is very important that you replace these parts when they show signs of wear. They effect how the re runs
and you may increase your fuel consumption or lower your efciency if not replaced and can in some cases,
damage the rebox. It is generally obvious once a part is in need of replacement. Steel components may
split or large holes may appear, re bricks may crack and disintegrate. We recommend you check your re
visually several times a year for damaged components.
JAYLINE WARRANTY SERVICE INTERVALS
Jayline UL200 comes with an initial 5 year rebox warranty. This warranty is validated every 5 years
to a maximum 15 year rebox warranty subject to a technicians service pack update. This ensures all
consumable items have been inspected and replaced if required, and also noties Jayline that your service
records are current. Evidence of service pack update will be required in the event of a claim.
To order your service pack or for more information see www.jayline.co.nz or your local Jayline retailer.
See Page 11 for warranty details.
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MARCH 2021
Recognising errors and taking measures against faults
For the most up to date information and video technical support, please visit www.jayline.co.nz
WARNINGS
Below is a list of warnings to ensure efcient and safe operation of your UL200 wood re:
• WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF
THIS APPLIANCE WHEN IT IS OPERATING.
• WARNING: DO NOT STORE FUEL OR COMBUSTABLES WITHIN APPLIANCE INSTALLATION
CLEARANCES.
• WARNING: NEVER OPEN THE LOWER DOOR WHEN IN USE.
• WARNING: DO NOT STORE FIRE LIGHTERS OR ANY FUEL NEAR THE FIRE DURING
OPERATION. KEEP FLAMMABLE FUELS AWAY AT ALL TIMES.
• WARNING: DO NOT TOUCH ANY PART OF THE FIRE OTHER THAN THE DOOR HANDLE
WHEN IN USE, AS ALL PARTS ARE EXTREMELY HOT.
• WARNING: SUPERVISE CHILDREN AT ALL TIMES WHEN NEAR THE FIRE.
• CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN
ACCORDANCE WITH THESE INSTRUCTIONS.
• WARNING: DO NOT ATTEMPT ANY CLEANING OF THE FIRE WHEN IN USE. WAIT FOR THE
APPLIANCE TO COOL DOWN BEFORE CLEANING
• WARNING: DO NOT REMOVE ASH FROM THE FIRE WHEN IN USE.
• CAUTION: THIS APPLIANCE SHOULD NOT BE OPERATED WITH CRACKED GLASS.
• CAUTION: DO NOT USE THE FIRE IF THERE IS A MALFUNCTION, A SUSPICION OF
BREAKAGE OR UNUSUAL NOISES.
SYMPTOM POSSIBLE CAUSE SOLUTION
Smell/stench in the room Leaking seals Check the sealing of the doors
and replace seals if necessary
Smell/stench in the room Flue too short/poor draught
Check the ue system is not
blocked and is clean. Have the
re maintenance & cleaning
procedures been done?
The ame in the upper
combustion chamber
continously goes out
Flue too short/poor draught
Excess moisture in fuel
Check the ue system is not
blocked and is clean. Have the
re maintenance & cleaning
procedures been done?
Change fuel for moisture level
10-25% only.
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