jcb 540-170 Manuale utente
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/3750-05
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
Side Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section M - Electronic Data Systems
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Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/3750-05
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1
General Information
Service Manual - Side Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section M - Electronic Data Systems
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Page No.Contents
Section 1 - General Information
1-i 1-i
Applications
Introduction ............................................................................................. 1-1-1
Tables ..................................................................................................... 1-1-2
Use
Introduction ............................................................................................. 1-2-1
Scope ..................................................................................................... 1-2-2
Format .................................................................................................... 1-2-3
Left and Right Sides ............................................................................... 1-2-4
Hydraulic Schematic Codes ................................................................... 1-2-5
Electrical Device Codes .......................................................................... 1-2-6
Machine Identification
Introduction ............................................................................................. 1-3-1
Related Topics ........................................................................................ 1-3-2
Machine Identification Plate .................................................................... 1-3-3
Component Identification Plates ............................................................. 1-3-5
Torque Settings
Introduction ............................................................................................. 1-4-1
Zinc Plated Fasteners and Dacromet Fasteners .................................... 1-4-2
Hydraulic Connections ............................................................................ 1-4-6
`Positional Type' Hydraulic Adaptors .................................................... 1-4-10
Service Tools
Introduction ............................................................................................. 1-5-1
Numerical List ......................................................................................... 1-5-2
Tool Detail Reference ............................................................................. 1-5-5
Rivet Nuts ............................................................................................. 1-5-23
Slide Hammer Kit .................................................................................. 1-5-25
Service Consumables
Introduction ............................................................................................. 1-6-1
Sealing and Retaining Compounds ........................................................ 1-6-2
Fuel
Introduction ............................................................................................. 1-7-1
Related Topics ........................................................................................ 1-7-2
Acceptable and Unacceptable Fuels ...................................................... 1-7-3
Stall Speed Combinations
Introduction ............................................................................................. 1-8-1
Related Topics ........................................................................................ 1-8-2
Specifications ......................................................................................... 1-8-3
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Section 1-1 - General Information
1-1-1 1-1-1
9803/3750-05 (1-14-01)
Applications
Introduction
This manual contains topics that relate to some or all JCB
Loadall machines in the 5A group. There are several machine
model codes in the family.
Machine Group Model Code Model Name
5A F 540-170
5A G 550-140
5A L 540-140
5A M 550-170
5A N 535-125 Hi Viz
5A P 535-140 Hi Viz
Machine variants: There are different machine variants within the same model name. This happens because of market
requirements, or when the machine specification changes after a period of time. Information relating specifically to
different variants of the same model is given in the applications tables and in the Topics throughout the manual where
applicable.
Use the applications tables to see which topics relate to which machine models and variants.
Important: The machine model names are NOT referred to in the topics. You must refer to the applications tables for the
applicable machine models.
K Tables ( T 1-1-2)
K Section 1 - General Information ( T 1-1-2)
K Section 2 - Care and Safety ( T 1-1-3)
K Section 3 - Routine Maintenance ( T 1-1-4)
K Section B - Body and Framework ( T 1-1-5)
K Section C - Electrics ( T 1-1-6)
K Section E - Hydraulics ( T 1-1-7)
K Section F - Transmission ( T 1-1-8)
K Section G - Brakes ( T 1-1-9)
K Section H - Steering ( T 1-1-10)
K Section K - Engine ( T 1-1-11)
K Section M - Electronic Data Systems ( T 1-1-12)
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Section 1-1 - General Information
Applications
Tables
1-1-2 1-1-2
9803/3750-05 (1-14-01)
Tables
Section 1 - General Information
Machine models
Topic
Ref Title Variant 540-170
5AF 550-140
5AG 540-140
5AL 550-170
5AM 535-125
HiViz
5AN
535-140
HiViz
5AP
1-2 Use All Machines
1-3 Machine Identification All Machines
1-4 Torque Settings All Machines
1-5 Service Tools All Machines
1-6 Service Consumables All Machines
1-7 Fuel All Machines
1-8 Stall Speed Combinations All Machines
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Section 1-1 - General Information
Applications
Tables
1-1-3 1-1-3
9803/3750-05 (1-14-01)
Section 2 - Care and Safety
Machine models
Topic
Ref Title Variant 540-170
5AF 550-140
5AG 540-140
5AL 550-170
5AM 535-125
HiViz
5AN
535-140
HiViz
5AP
2-1 Safety Notices All Machines
2-2 General Procedures All Machines
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Section 1-1 - General Information
Applications
Tables
1-1-4 1-1-4
9803/3750-05 (1-14-01)
Section 3 - Routine Maintenance
Machine models
Topic
Ref Title Variant 540-170
5AF 550-140
5AG 540-140
5AL 550-170
5AM 535-125
HiViz
5AN
535-140
HiViz
5AP
3-1 Introduction All Machines
3-2 Service Schedules - Machines
with SD and SF Engines Mechanical F.I.
engines z zzzzz
3-3 Service Schedules - Machines
with SE Engines Electronic F.I.
engines z zzz
3-4 Fluids, Lubricants and
Capacities All Machines
3-5 Cleaning the Machines All Machines
3-6 Inspection All Machines
3-7 Seat Belts All Machines
3-8 ROPS/FOPS (and OECD)
Structure All Machines
3-9 Greasing All Machines
3-10 Heater and Air Conditioning All Machines
3-11 Brakes All Machines
3-12 Electrical System All Machines
3-13 Engine All Machines
3-14 Engine Air FIlter All Machines
3-15 Fuel System All Machines
3-16 Hydraulic System All Machines
3-17 Transmission All Machines
3-18 Tyres and Wheels All Machines
3-19 Wear Pads All Machines
3-20 Windscreen Washer All Machines
3-21 Access Panels All Machines
3-22 Fire Extinguisher All Machines
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Questo manuale è adatto per i seguenti modelli
5
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