Jenny Science XENAX Xvi 75V8S Manuale utente

Instruction Manual XENAX® Xvi

75V8S

Translation of “Anleitung XENAX® Xvi 75V8S”

Edition 19. November 2020

Compact Ethernet Servo Controller

Parameterization over Web browser

The integrated webserver allows a setup

and parameterization over web browser.

After an automatic self -check, the

connected LINAX® linear motor axis, the

ELAX® electric slide or the ROTAX® rotary

axis can instantly be set in motion by click

on the Quick Start Button.

This XENAX® Xvi 75V8S is setting new

standards in terms of intuitive handling.

General

The XENAX® Xvi 75V8 S Ethernet servo

controller controls all series of the LINAX®

linear motor axes, the ELAX® electric slide

product family and the ROTAX® rotary axis.

It is also possible to control servo motors

series RAxx (ultra-compact rotary axes) and

RT-xx (round table with hollow shaft).

Customary rotary AC/DC/EC servo motors

for example from FAULHABER® or MAXON®

can also be operated by the XENAX® Xvi

75V8S.

The logic supply (24V DC) and the

intermediate circuit voltage (24V –75V DC)

are separately connectable. This is how

“Safety Torque Off” is possible as a

standard.

Master-Slave function, Force Calibration

(compensation of the cogging forces in iron

core linear motors) and optional “Safety”

functionalities such as SS1, SS2, or SLS are

further features of this compact XENAX®

Xvi 75V8S servo controller.

Alois Jenny

Jenny Science AG

 
 
 

 
 
Contents 
 
Characteristics XENAX® Xvi 75V8S 7 
1 Electronics / Firmware 7 
2 Performance / Options 7 
3 Dimensions 8 
4 Xvi 75V8 versus Xvi 75V8S 9 
Controllable Motor Types 10 
1 Linear Motor Axes and Electric Slides 10 
2 Servo Motors in our Product Line 10 
3 Customary Servo Motors 11 
Hardware and Installation 12 
1 Environmental Conditions 12 
2 Assembly and Installation 12 
Functional Safety - TÜV certified 13 
1 Hardware Requirements 13 
2 Safety Standards 13 
3 Basic Conditions 14 
4 Technical Data Safety 15 
5 Safety Functions 16 
5.1 STO, Safe Torque Off 16 
5.2 SS1, Safe Stop 1 16 
5.3 SS2, Safe Stop 2 17 
5.4 SLS, Safely Limited Speed 17 
6 Functional Safety Parameterization in WebMotion® 18 
6.1 Display Active Safety Parameters 18 
6.2 Modification of Safety Parameters 18 
Electrical Connections 20 
1 Plug Arrangement 20 
2 Plug Pin Configuration 20 
2.1 USB/COM 20 
2.2 Motor Plug 3 Phase 21 
2.3 Logic and Power Supply 21 
2.4 Encoder and Hall Signals 22 
2.5 Definition of Rotating Direction for Servo Motors 22 
2.6 OPTIO CAN, Pulse/Dir, Second Encoder Channel 23 
2.7 PLC I/O 24 
3 Internal I/O Circuit 25 
4 Output Configuration 26 
Configuration Motor Type Jenny Science / Motor customer specific 27 
USB/COM Socket 28 
1 USB Operation 28 

 
 
 

 
2 RS232 Operation 28 
ETHERNET TCP/IP Interface 29 
1 Test IP Connection with >IPCONFIG 30 
2 Test Connection with >PING 30 
3 Close Port 10001 30 
ASCII Protocol 31 
1 ASCII Protocol TCP/IP 32 
2 Asynchronous Messages (Events) 32 
WebMotion® 33 
1 Start WebMotion® 34 
1.1 Error „Upload XENAX Settings®“ 34 
2 Quick Start (only with LINAX® and ELAX® linear motor axes) 35 
3 Operation, Status Line 36 
4 Move Axis by Click 37 
4.1 Move Axis by Click for LINAX®/ELAX® Linear Motors 37 
4.2 Move Axis by Click for ROTAX® Rotary Motor or Third Party Motors 39 
5 Move Axis by Command Line 40 
6 ASCII Command Set for XENAX® 40 
6.1 Power / Reset 40 
6.2 Basic Settings 41 
6.3 Motor Settings 41 
6.4 Controller Settings 41 
6.5 Motion Settings 42 
6.6 Reference LINAX® / ELAX® 43 
6.7 Reference Gantry 43 
6.8 Reference Rotary Motors 43 
6.9 Move Commands 44 
6.10 Index / Moves with I_Force (programmed movements) 44 
6.11 Program / Application 45 
6.12 Event 45 
6.13 Input / Output 46 
6.14 Limit Position ELAX® 47 
6.15 Force Control 48 
6.16 Correction Table 50 
6.17 System Information 51 
6.18 Ethernet 52 
6.19 Bus Module Information 52 
6.20 Error Handling 52 
6.21 System Monitoring 53 
7 Move Axis by Forceteq® 54 
8 Move Axis Motion Diagram 54 
9 Index 56 
10 Drive I_Force 57 

 
 
 

 
11 Sector I_Force 57 
12 Program 58 
12.1 Program commands 59 
13 I/O Functions 62 
13.1 Selection of Input Functions 63 
13.2 Selection Output Functions 65 
13.3 Operation with Additional Holding Brake 65 
14 Profile (Velocity) 66 
15 Captured Pos 67 
16 State Controller 68 
16.1 F Setting 71 
17 Motor 74 
17.1 Motors LINAX® and ELAX® 74 
17.2 Motor ROTAX® 75 
17.3 Third Party Motors 76 
17.4 Position Overflow 77 
18 Reference 78 
18.1 Reference LINAX® 78 
18.2 Reference ELAX® 78 
18.3 Reference ROTAX® und Third Party Motors 80 
18.4 Reference to Mechanical Stop 81 
18.5 Correction Table for LINAX® / ELAX® 82 
19 Basic Settings 85 
20 Version 86 
21 Update Firmware 87 
22 Save 88 
23 Open 88 
Master / Slave 89 
1 Master/Slave Configuration 89 
2 Programming example Pick&Place 90 
3 Timing Master / Slave 90 
Gantry Synchronized Mode 91 
1 Activate Gantry Mode 91 
2 ASCII Commands for Gantry Synchronized Mode 92 
Force Process Forceteq® 93 
1 Overview Forceteq® Functions 93 
1.1 Force Calibration 94 
1.2 Force Limitation 94 
1.3 Force Monitoring 95 
1.4 Force Control 96 
2 Integration of Force Processes 97 
2.1 XENAX® in Program 97 
2.2 Over Command Set 99 

 
 
 

 
2.3 Sector Offset for Touching Position 102 
3 Application Example 103 
3.1 Programming Force Process in XENAX® 104 
3.2 Force Process with ASCII Commands 106 
Operating Status on 7-Segment Display 107 
Error Handling 108 
1 Error Codes 108 
2 Notes for Error 50 112 
3 Notes for Error 89 113 
4 Notes for Error 91 115 
5 Arbitrary Display on 7-Segment 116 
5.1 Defective adapter for logic supply 116 
5.2 Defective Firmware 116 
 
 

1Characteristics XENAX® Xvi 75V8S

1.1 Electronics / Firmware

Description

Data

Interfaces

Ethernet, TCP/IP, http web server

Puls/direction, Master Encoder, I/O

I2C Master/Slave, Start-up Key

USB (standard) or RS232 (optional), CAN for Signateq®

measuring amplifier

Bus, multi-axis operation

EtherCAT (CoE), DS402

Ethernet POWERLINK, DS402

CANopen, DS 402

PROFINET (PROFIdrive)

EtherNet/IP, DS402

Ethernet Switch, TCP/IP

Operation Modes

Standard Servo (MODE 0)

Multi axis operation (Master/Slave, Gantry)

Electronic gear (MODE 1) optional

Pulse/Direction (MODE 2) optional

Safety Motion Unit SMU

Security module, 2-channel monitoring

TÜV certified

SIL 2 Safety Integrity Level 2

Cat 3 Category 3

PL d Performance Level d

MTTFd 1733313 h

Status indication

7-Segment LED

Input digital

12 x 24V Pull down

Output digital

8 x 24V, 100mA Source or 400mA Sink

Input function

8 inputs to start a function or program

Output function

8 outputs to indicate a condition

Reference for rotary motors

free to define, incl. external sensor

Index

50 motion moves (accl. / speed / distance, position)

Profile

5 extended motion profiles with 7 profile segments each.

Number of application programs via input

15, Input 9-12 binary coded (MODE >=10)

Firmware update

Over TCP/IP, Flash-memory internal

Application and parameter update

Over TCP/IP, Flash-memory internal

1.2 Performance / Options

„LG“ logic supply

24VDC / max. 1.3 A

„PW“ power supply motor

12-75VDC

3- Phase Output frequency

0-599 Hz

Nominal current

0-8A

Peak current

18A

Continuous power / dissipation loss

Typical 48V / 3A / 150W / η≈85% / Pv = 22W

Temperature monitoring output stage

Shutdown at 80°C

Excess voltage –observation

> 85V

Under voltage –observation

< 10V

Ballast circuit

up to 80W

Fuse power

10AF

Motor temperature observation with LINAX®, ELAX®

and ROTAX®, sensor in coils

Shutdown at 80°C

PLC Input

8 Inputs, 24V

PLC Input BCD

4 Inputs, 24V, binary coded for program selection

PLC Output

8 Outputs, 24V, Source 100mA, Sink 400mA, Source/Sink

Options

EtherCAT (CoE)

DS402, Beckhoff®, OMRON®, TRIO® MC

POWERLINK (CoP)

DS402, B&R®

CANopen

DS402

EtherNet/IP

DS402, Allen-Bradley

PROFINET (PROFIdrive)

SIMATIC, SIMOTION, SINUMERIK

SMU Safety Functions

STO Safe Torque Off

SS1 Safe Stop 1

SS2 Safe Stop 2

SLS Safely-Limited Speed

Start-up Key

ID number for Master Slave and application memory

Force Processes

Enabled by default

Controllable Motor-Types

LINAX®, ELAX®, ROTAX® and third party motors enabled by

default

1.3 Dimensions

Dirt resistance

IP 20

Weight

Standard 840g, with bus module 880g

Case

Chrome steel

Ground plate

Chrome steel

1.4 Xvi 75V8 versus Xvi 75V8S

The XENAX® Xvi 75V8Sis the evolution of the current model XENAX® Xvi 75V8. The new model supports all the

previous functionalities of the Xvi 75V8, has the same dimensions and can therefore be replaced 1:1. For new

developments we recommend to use the Xvi 78V8S. It doesn't need JAVA and offers additional possibilities.

New possibilities Xvi 75V8S

Note:

When replacing an Xvi 75V8 with the Xvi 75V8Sin an existing bus system, please note that the product-code is

different. The corresponding development environment is required so that the new bus device can be integrated

correctly. You will find instructions for this in the manual of the bus module used on our website.

https://www.jennyscience.ch/en/products/download

Xvi 75V8

Xvi 75V8S

Webserver base for WebMotion®

Java

HTML5

Option for measuring amplifier Signateq® with external force

sensor, precise force measurement

Yes

Position accuracy absolute ROTAX® Rxhq

Standard

High

(with correction table)

Optimized output stage for minimal space requirement

(Heat emission), can be installed directly next to each other

Yes

Switching for connection of third-party motors

DIP-Switch

automatic

Position detection prepared for absolute encoder

Yes

USB-Interface

Yes

RS232-Interface

Yes

optional

Pulse/Direction

Yes

optional

Electronic gear

Yes

optional

Case

Aluminium

Chrome steel

Weight

515g

840g

UL-certified version

Yes

Product-code

0x7508

0x7509

2Controllable Motor Types

2.1 Linear Motor Axes and Electric Slides

LINAX® Linear Motors

3 phase synchronous linear motor with encoder

RS422 A/A*, B/B* und Z/Z* and distance-coded

reference marks.

Special feature:

Linear motor identification and temperature

monitoring over I2C bus.

ELAX® Electric Slides with Linear

Motor

ELAX® is the evolutionary step of the widespread

pneumatic slides. The great accomplishment is the

patented compact integration of the linear motor in

the slider case, resulting in a force/volume ratio

which has hitherto never been achieved.

Special feature:

Linear motor identification and temperature

monitoring over I2C bus.

2.2 Servo Motors in our Product Line

ROTAX® Rotary motor axes

Specifically designed for fast and precise assembly

and handling tasks. It can be equipped with standard

gripping tools. The hollow shaft feedthrough for

vacuum or compressed air enables a 360° rotation.

The XENAX® servo controller identifies the ROTAX®

rotary axis and configures the controller parameters

automatically.

Rxhq =high torque Rxvp =vacuum pressure

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