Jet RDJ 310-M Manuale utente
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RDJ 310-M
RDJ 310-T
RDJ 310HH-M
RDJ 310HH-T
RDJ 410-M
RDJ 410-T
RDJ 410HH-M
RDJ 410HH-T
Raboteuse / Dégauchisseuse
Planer / Thicknesser
User Manual - EN
TOOL France SAS
9 Rue des Pyrénées
ZA du Bois Chaland
91090 LISSES
Tel: 01.69.11.37.37
Fax: 01.60.86.32.39
www.promac.fr
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Contents
Spare parts ordering .......................................................... ...........
3
Safety and maintenance instructions ....................................................... .........
3
List of risks ..........................................................................................
4
Operating Instructions.................................................................................
4
Possible and prohibited uses ................................................. .....
5
Explanation of measurements ............................................................................ ....
6
RDJ 310 - Dimensions ....................................................................................
7
RDJ 310 - Dimensions, with mortising machine (Option)...............................................
8
RDJ 310 - Technical Data.....................................................................
9
RDJ 410 - Dimensions.....................................................................................
10
RDJ 410 - Dimensions, with mortising machine............................................................
11
RDJ 410 - Technical Data........................................................................
12
Transport and commissioning...........................................................................
13
Electrical connection.....................................................................................
14
Surface planer/Thicknesser - Mortising machine........................................................
16
Planer fence.........................................................................................
20
Surface planing protection...............................................................................
20
Mortiser, available as an option.....................................................................
22
Maintenance................................................................................................
24
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Spare parts ordering
The following must always be specified when placing your order:
- Type and serial number of the machine
- Issue number of the service booklet
- Part number and quantity
- Your order code/reference and the correct delivery address
FOR YOUR OWN SAFETY AND TO ENSURE A LONG SERVICE LIFE OF YOUR
MACHINE: ONLY USE GENUINE JET SPARE PARTS!
Safety and maintenance instructions
Working with woodworking machines is an enjoyable job and will for sure be great fun. However, the
use of the machine requires constant attention and caution. For your own safety, please follow the
instructions mentioned below in this section. Pay close attention to the pictograms on the machine
when using it, and refer to your Manual.
- To use safely this machine, the user has to follow the relevant operating and safety instructions
provided.
- Carefully read the operating instructions and limitations of the machine.
- Make sure that all necessary guards are fitted to the machine, and always connect it to a dust and
chips extraction system when the machine is operating. Make sure that the system is activated
before starting the machine.
- Make sure there is enough space around the machine and that the workshop is adequately lighted.
- Use a dust mask and appropriate ear protection when working with the machine. Many types of
masks and filters are available to prevent inhalation of wood dust. Correct selection and application
are important to ensure proper operation.
- Never remove wood residues by hand while the engine is running. Only do so when the machine is
completely switched off.
- In determining the health risk, it should be taken into account that when using, for example, MDFs,
various types of impregnating agents, glues, synthetic resins, paints, varnishes, sandpaper and
other elements, which may have a harmful effect, are added to the wood, and as such:
preservatives, pesticides and some micro-organisms.
- When changing tools or performing maintenance operations, the machine must always be switched
off. Tools in poor condition not only reduce the quality of the work performed, but also increase the
risk of accidents.
- Always wear appropriate clothing. Loose or torn clothing is very dangerous.
- Keep children and untrained persons away from the machine and the work area.
- Ensure that periodic maintenance work is carried out in due time. Such work may only be carried
out on a machine that has been disconnected from the power supply, in order to prevent any
unintended starting.
- Clean regularly and properly: Read the instructions for cleaning the machine carefully. Only clean
the machine when it is completely switched off.
- Each week, test the function of the emergency stop and safety switches.
- Please refer to the noise level values mentioned in this Manual.
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List of risks
This list is based on the C EN ISO 19085-5 standard.
- Mechanical risks caused, for example, by: shape, mass and stability (potential energy of the
elements), relative arrangement, mass and speed (kinetic energy of the elements), insufficient
mechanical strength, accumulation of potential energy of elastic elements (springs), machine
elements or machined parts.
- Risk of crushing
- Risk of cuts
- Risk of biting, wrapping
- Risk of electric shock or pinching
- Ejection of parts (from the machine or the workpiece), electrical risks, caused by electrical contact
(direct or indirect).
- Risks caused by noise, materials or inhalation of toxic substances
- Risk of fire or explosion
- Combined risks
- Risks caused by power supply failure, failure of machine components and other malfunctions, e.g.,
all kinds of guards, safety devices and start/stop devices.
- Safety signs and pictograms and any type of information or equipment.
Operating instructions
The following recommendations for safe operation are given as an example, in addition to all the
information specific to this machine that are required for a safe use.
The user should also follow the operating instructions to avoid accidents.
1. Training of machine operators
It is essential that machine operators receive adequate training in the operation, adjustment and
handling of the machine. In particular:
(a) risks associated with the use of the machine;
b) principles of operation, correct use and adjustment of the machine;
c) right choice of tool for each operation;
d) safe handling of workpieces.
2. Stability
In order to use the machine safely, it is imperative that it is stable and firmly anchored to the ground
or any other surface.
3. Adjustment and installation of the machine
a) The machine must be disconnected from the mains before each adjustment.
b) When installing and adjusting tools, the recommendations of the component manufacturer should be
followed.
c) To ensure safe and efficient use, the tool must be suitable for the material to be machined. The tool
must be properly sharpened and installed, with carefully balanced toolholders.
4. Handling the tool
Precautions must be taken when handling the tool to avoid accidents, such as serious cut injuries.
5. Use of the fence
a) A wood pusher should be used to manually push narrow and/or thin pieces.
b) Long pieces should be supported by trestles.
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6. Noise reduction
a) The condition of the machine is important to keep the noise level as low as possible.
b) The material and position of the guards should be such that they reduce the noise level.
c) The above does not alter the fact that separate protective equipment must be used.
Possible and prohibited uses
SURFACE PLANING AND THICKNESSING MACHINE
The whole planing/thicknessing system that is designed for the following applications is equipped with a
suitable protection and should only be used for wood processing.
Other materials cannot be processed with this system.
– Surface planing operation lengthwise on the surface planing tables.
– Straightening of edges on surface planing tables.
– Chamfering of milled workpieces on surface planing tables.
– Machining of edges between 90° and 45° on surface planing tables
– Thicknessing workpieces on the thicknessing machine.
PROHIBITED USES
The following operations are prohibited on the machine:
– Working in the direction of the wood grain
LATENT RISKS
Most accidents with the thicknesser occur as a result of direct contact between the rotating planer shaft
and its driving system, a violent ejection of pieces of wood and when the wood is roughly pushed away.
– Spinning knife.
– Immediate vicinity of mechanical elements.
– Area of the wood backward movement.
Despite the use of specific protection/guards and the observance of safety and hygiene rules, latent
risks still exist when working with the surface planning and thicknessing machine.
– Risk of accident in the unsecured area around the tool.
– Risk of injury when changing tools.
– Risk of injury caused by the wood itself or by thrown out chips.
– Risk of crushing fingers.
– Risk of dropping the piece of wood.
– Health risks due to prolonged inhalation of dust particles, especially from oak, beech and some
exotic woods.
– Risk of jamming and crushing between the frame and the thicknesser tables or knives when the
thickness planer is in operation.
– Deafness due to prolonged exposure to noise.
MORTISER (Option)
The mortiser is composed of a removable drilling table and of the drill head which is mounted at the
end of the planer shaft. The mortiser is designed for the applications listed below; it is equipped with a
suitable protection and should only be used for wood processing. No other materials should be
machined with this system.
– Drilling holes in all types of wood, with or without stop.
– Drilling holes in solid wood.
– Removing knots.
– Manufacture of filler pieces to replace knots.
PROHIBITED USES
The following operations with the mortising machine are prohibited:
- Milling or tenoning with unsuitable tools.
- Grinding of metal parts, e.g., planer/thicknesser blades.
LATENT RISKS
The main accidents involved when using the mortising machine are the following:
– Unintentional contact of hands with the tool in motion.
– Tilting of the workpiece due to the lack of an adequate bearing surface.
– If the drill head is mounted on the shaft end: risk of contact with the rotating shaft.
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Despite the use of specific protections/guards and the observance of safety and hygiene rules, latent
risks still exist when working with the mortising machine.
– Risk of accident in the unsecured area around the tool.
– Risk of injury when changing and installing tools (Cuts due to contact with the blades).
– Risk of crushing fingers.
– Health risks from prolonged inhalation of dust particles, especially from oak, beech and some
exotic wood species.
– Deafness due to prolonged exposure to noise.
TYPES OF TOOLS
SURFACE PLANING/THCIKNESSING MACHINE
The most commonly blades used are made of either high speed steel "HSS" or calcium carbide
(carbide) "K".
MORTISER
Use only flat left-handed mortise bits, preferably short bits to avoid vibrations.
Explanation of measurements
SOUND LEVEL
Measurements according to: NBN EN ISO 3746 (2011)
NBN EN ISO 11202 (2010)
Measurements made by: Vinçotte nv at the operator's workstation
Sound level
Noise exposure
Thicknessing
103.9 dB(A)
95.1 dB(A)
Mortising machine
max 93.8 dB(A)
88.1 dB(A)
DUST EMISSION VALUES
The machine produces dust and should therefore always be connected to a vacuum system.
The pressure drop between the inlet of all collection devices and the connection to the chip and dust
extraction system must not exceed 1500 Pa (taking into account an air velocity in the ducts of 20 m/s).
To ensure that chips and dust extracted from the point of origin are transported to the collection system,
the design of hoods and ducts should be based on a transport rate of the air exhausted in the duct of
20m/s for dry chips and 28m/s for wet chips (degree of moisture 18% or more).
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Dimensions - RDJ 310
8
Dimensions - RDJ 310 with mortising
machine (Option)
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Technical data - RDJ 310
Voltage 230 V (single phase)
400 V (three phase)
Weight 280 kg
Surface planer
Working width 310 mm
Total length of the tables 1328 mm
Shaft diameter 70 mm
Knives 3
Dimensions of the blades 310 x 25 x 3 mm
Shaft speed 5500 RPM
Planer fence dimensions 1300 x 150 mm
Planer fence tilt angle 90° - 45°.
Maximum removal 4 mm
Motor power 3.7 kW S6 (three phase)
2.2 kW S6 (single phase)
Planer
Table dimensions 430 x 310 mm
Passage height 230 mm
Diameter of drive rollers 30 mm
Drive speed 6 m/min.
Mortising machine (optional)
Chuck 0 - 16 mm
Travels 165 x 140 x 85 mm
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Dimensions - RDJ 410
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