Jet JSS-16A Manuale utente
JSS‐16A SCROLLSAW
Original:
GB
OperatingInstructions
Translations:
D
Gebrauchsanleitung
F
Moded´emploi
JPW(Tool)AG
Tämperlistrasse5
CH‐8117Fällanden
Switzerland
Phone +41448064748
Fax +41448064758
www.jettools.com
M‐10000808MA2017‐03
CE‐ConformityDeclaration
CE‐Konformitätserklärung
DéclarationdeconformitéCE
Product/Produkt/Produit:
ScrollSaw
Dekupiersäge
Scieàchantourner
JSS‐16A
10000808MA
Brand/Marke/Marque:
JET
Manufacturer/Hersteller/Fabricant:
JPW(Tool)AG,Tämperlistrasse5,CH‐8117Fällanden,Switzerland
Weherebydeclarethatthisproductcomplieswiththeregulations
Wirerklärenhiermit,dassdiesesProduktderfolgendenRichtlinieentspricht
Parlaprésente,nousdéclaronsqueceproduitcorrespondauxdirectivessuivantes
2006/42/EC
MachineryDirective/Maschinenrichtlinie/DirectiveMachines
2014/30/EU
electromagneticcompatibility/elektromagnetischeVerträglichkeit/compatibilitéélectromagnétique
designedinconsiderationofthestandards
undentspechendfolgenderzusätzlicherNormenentwickeltwurde
etétédéveloppédanslerespectdesnormescomplémentairessuivantes
ENISO12100:2010
EN61029‐1:2009+A11:2011
EN55014‐1:2006+A1+A2:2011
EN55014‐2:2015
ResponsiblefortheDocumentation/Dokumentations‐Verantwortung/RésponsabilitédeDocumentation:
HansjörgMeier
HeadProduct‐Mgmt/LeiterProdukt‐Mgmt./Resp.deGestionsProduits
JPW(Tool)AG
2017‐03‐15AlainSchmid,GeneralManager
JPW(Tool)AG,Tämperlistrasse5,CH‐8117Fällanden,
Schweiz/Suisse/Switzerland
GB‐ENGLISH
OperatingInstructions
DearCustomer,
ManythanksfortheconfidenceyouhaveshowninuswiththepurchaseofyournewJET‐machine.Thismanualhasbeenprepared
fortheownerandoperatorsofaJETJSS‐16Ascrollsawtopromotesafetyduringinstallation,operationandmaintenance
procedures.Pleasereadandunderstandtheinformationcontainedintheseoperatinginstructionsandtheaccompanyingdocuments.
Toobtainmaximumlifeandefficiencyfromyourmachine,andtousethemachinesafely,readthismanualthoroughlyandfollow
instructionscarefully.
…TableofContents
1.Declarationofconformity
2.Warranty
3.Safety
Authorizeduse
Generalsafetynotes
Remaininghazards
4.Machinespecifications
Technicaldata
Noiseemission
Contentsofdelivery
Machinedescription
5.Transportandstartup
Transportandinstallation
Assembly
Dustconnection
Mainsconnection
Startingoperation
6.Machineoperation
7.Setupandadjustments
Changingthesawblade
Sawbladeswithpin
Sawbladeswithoutpin
8.Bladeselection
9.Maintenanceandinspection
10.Troubleshooting
11.Environmentalprotection
12.Availableaccessories
1.Declarationofconformity
Onourownresponsibilityweherebydeclarethatthisproduct
complieswiththeregulationslistedonpage2.
Designedinconsiderationofthestandards.
2.Warranty
TheJPW(Tool)AGguaranteesthatthesuppliedproductisfree
frommaterialdefectsandmanufacturingfaults.
Thiswarrantydoesnotcoveranydefectswhicharecaused,
eitherdirectlyorindirectly,byincorrectuse,carelessness,
accidentaldamage,repair,inadequatemaintenanceor
cleaningandnormalwearandtear.
Anywarrantydetails(i.e.warrantyperiod)canbefoundinthe
GeneralTermsandConditions(GTC)thatare
integralpartofthecontract.TheseGTCcanbeviewedatthe
websiteofyourdealerorsenttoyouuponrequest.
JPW(Tool)AGreservestherighttomakechangestothe
productandaccessoriesatanytime.
3.Safety
3.1Authorizeduse
Thismachineisdesignedforsawingwood,woodderived
materialsaswellassimilartobemachinedhardplasticsonly.
Machiningofothermaterialsisnotpermittedandmaybe
carriedoutinspecificcasesonlyafterconsultingwiththe
manufacturer.
Theworkpiecemustallowtosafelybeloaded,supportedand
guided.
Theproperusealsoincludescompliancewiththeoperating
andmaintenanceinstructionsgiveninthismanual.
Themachinemustbeoperatedonlybypersonsfamiliarwith
itsoperation,maintenanceandrepairandwhoarefamiliar
withitshazards.
Therequiredminimumagemustbeobserved
Themachinemustonlybeusedinatechnicallyperfect
condition
Whenworkingonthemachine,allsafetymechanismsand
coversmustbemounted.
Inadditiontothesafetyrequirementscontainedinthis
operatinginstructionsandyourcountry’sapplicable
regulations,youshouldobservethegenerallyrecognized
technicalrulesconcerningtheoperationofwoodworking
machines.
Anyotheruseexceedsauthorization.
Intheeventofunauthorizeduseofthemachine,the
manufacturerrenouncesallliabilityandtheresponsibilityis
transferredexclusivelytotheoperator.
3.2Generalsafetynotes
Woodworkingmachinescanbedangerousifnotusedproperly.
Thereforetheappropriategeneraltechnicalrulesaswellas
thefollowingnotesmustbeobserved.
Readandunderstandtheentireinstructionmanualbefore
attemptingassemblyoroperation.
Keepthisoperatinginstructionclosebythemachine,
protectedfromdirtandhumidity,andpassitovertothenew
ownerifyoupartwiththetool.
Nochangestothemachinemaybemade.
Dailyinspectthefunctionandexistenceofthesafety
appliancesbeforeyoustartthemachine.
Donotattemptoperationinthiscase,protectthemachineby
unpluggingthemainscord.
Removealllooseclothingandconfinelonghair.
Beforeoperatingthemachine,removetie,rings,watches,
otherjewellery,androllupsleevesabovetheelbows.
Wearsafetyshoes;neverwearleisureshoesorsandals.
Alwaysweartheapprovedworkingoutfit:
‐safetygoggles
‐earprotection
‐dustprotection
Duringmachineoperationthetransparentsawguardmust
alwaysbeloweredtotheworkpiece.
Insurethattheworkpiecedoesnotrollwhencuttinground
pieces.
Usesuitabletableextensionsandsupportingaidsfordifficult
tohandleworkpieces.
Nevercutpiecesthataretoosmall.
Duringcuttingoperationtheworkpiecemustfirmlybepressed
againstthetablesurface
Donotperformanyoperationfreehand.
Removecutandjammedworkpiecesonlywhenmotoris
turnedoffandthemachineisatacompletestandstill.
Donotreachunderthescrollsawtablewhenthemotoris
running.
Installthemachinesothatthereissufficientspaceforsafe
operationandworkpiecehandling.
Keepworkareawelllighted.
Themachineisdesignedtooperateinclosedroomsandmust
beplacedstableonfirmandlevelledground.
Makesurethatthepowercorddoesnotimpedeworkand
causepeopletotrip.
Keeptheflooraroundthemachinecleanandfreeofscrap
material,oilandgrease.
Stayalert!
Giveyourworkundividedattention.Usecommonsense.
Keepanergonomicbodyposition.
Maintainabalancedstanceatalltimes.
Donotoperatethemachinewhenyouaretired.
Donotoperatethemachineundertheinfluenceofdrugs,
alcoholoranymedication.Beawarethatmedicationcan
changeyourbehaviour.
Keepchildrenandvisitorsasafedistancefromtheworkarea.
Neverreachintothemachinewhileitisoperatingorrunning
down.
Neverleavearunningmachineunattended.Beforeyouleave
theworkplaceswitchoffthemachine.
Donotoperatetheelectrictoolnearinflammableliquidsor
gases.Normalbrushfiremightignite.
Observethefirefightingandfirealertoptions,forexamplethe
fireextinguisheroperationandplace.
Donotusethemachineinadumpenvironmentanddonot
exposeittorain.
Wooddustisexplosiveandcanalsorepresentarisktohealth.
Dustformsometropicalwoodsinparticular,andfrom
hardwoodslikebeachandoak,isclassifiedasacarcinogenic
substance.
Alwaysuseasuitabledustextractiondevice
Beforemachining,removeanynailsandotherforeignbodies
fromtheworkpiece.
Specificationsregardingthemaximumorminimumsizeofthe
workpiecemustbeobserved.
Donotforcethepowertool.Itwilldoabetterandsaferjob
andgiveyoumuchbetterserviceifitisusedattheratefor
whichitwasdesigned.
Neveroperatewiththeguardsnotinplace–seriousriskof
injury!
Connectionandrepairworkontheelectricalinstallationmay
becarriedoutbyaqualifiedelectricianonlyAlwaysunwind
anyextensioncordsfully.
Damagedextensioncordsreplaceimmediately.
Removedefectivesawbladesimmediately.
DonotusethepowertooliftheON/OFFswitchdoesnotturn
thepowertoolONandOFF.
Makeallmachineadjustmentsormaintenancewiththe
machineunpluggedfromthepowersource.
3.3Remaininghazards
Whenusingthemachineaccordingtoregulationssome
remaininghazardsmaystillexist
Themovingsawbladeintheworkareacancauseinjury.
Brokensawbladescancauseinjuries.
ThrownworkpiecescanleadtoinjuryWoodchipsandsawdust
canbehealthhazards.Besuretowearpersonalprotection
gearsuchassafetygogglesear‐anddustprotection.
Useasuitabledustexhaustsystem.
Theuseofincorrectmainssupplyoradamagedpowercord
canleadtoinjuriescausedbyelectricity.
4.Machinespecifications
4.1Technicaldata
Sawbladelength,pintype 127mm
Bladestroke 15mm
Bladespeed 550~1600SPM
Maxcuttingheightat90° 50mm
Tablesize 415x254mm
Tabletilt 0°/45°left
Throat 406mm
Dustportdiameter 35mm
Overall(LxWxH) 620x340x330mm
Weight 11.5kg
Mains 1~230V,PE,50Hz
Motorpower P1=90WS2‐30min
Referencecurrent 0,8A
Extensioncord H05VV‐F3G1mm²
Installationfuseprotection 10A
Protectionclass I
4.2Noiseemission
(Inspectiontolerance4dB)
Acousticpowerlevel(accordingtoENISO3746):
Idling LwA79,2dB(A)
Acousticpressurelevel(accordingtoENISO11202):
Idling LpA72,1dB(A)
Thespecifiedvaluesareemissionlevelsandarenotnecessarily
tobeseenassafeoperatinglevels.Thisinformationis
intendedtoallowtheusertomakeabetterestimationofthe
hazardsandrisksinvolved.
4.3Contentofdelivery
1Scrollsaw
1Transparentbladeguard
1Airblower
1Allenkey3mm
1Allenkey2.5mm
2Bladeadapters
Setof5sawblades(pintype)
Operatingmanual
Sparepartslist
4.4Machinedescription
Fig1
A….Bladetensionknob
B….Bearingcovers
C….Table
D….Sawdustblower
E…..Bladeandkeystoragearea
F….Mountingholes
G….Bevelscale
H….Bevellockknob
I…..Lowerbladeholder
J….Transparentsawguard
K….Bladeguardlockknob
Fig2
L…..Upperbladeholder
M….Tableinsert
N….Dustconnectionport
O….ON/OFFbutton
P….Variablespeedcontrolknob
Q….Table90°adjustingscrew
5.Transportandstartup
5.1Transportandinstallation
Themachineisdesignedtooperateinclosedroomsandmust
beplacedstableonfirmandlevelledsurface.Themachinecan
bebolteddownifrequired.
Forpackingreasonsthemachineisnotcompletelyassembled.
5.2Assembly
Ifyounoticeanytransportdamagewhileunpacking,notify
yoursupplierimmediately.Donotoperatethemachine!
Disposeofthepackinginanenvironmentallyfriendlymanner.
Cleanallrustprotectedsurfaceswithamildsolvent.
Mountingthesawdustblower:
Mountthesawdustblower(D,Fig3)andpointittowardsthe
cuttingarea.
Fig3
Thesawdustblowerkeepstheworkareaclean.
Mountingthetransparentbladeguard:
Mountthetransparentsawguardguard(J)totheverticalguide
rod.
Fig4
Note:
Duringmachineoperationthesawguardmustalwaysbe
loweredtotheworkpiece
5.3Dustconnection
Themachinehasa35mmdustport(N,Fig2)whereitcanbe
connectedtoadustextractor.
5.4Mainsconnection
Mainsconnectionandanyextensioncordsusedmustcomply
withapplicableregulations.
Themainsvoltagemustcomplywiththeinformationonthe
machinelicenceplate.
Themainsconnectionmusthavea10Asurge‐prooffuse.
OnlyusepowercordsmarkedH05VV‐F
Connectionsandrepairstotheelectricalequipmentmayonly
becarriedoutbyqualifiedelectricians.
5.5Startingoperation
YoucanstartthemachinewiththeON/OFFbutton.
Themachinehasvariablespeed550‐1600SPMforcutting
variousmaterials.
Withthevariablespeedcontrolknob(P)thecuttingspeedcan
bechosen.
6.Machineoperation
Correctworkingposition:
Infrontofthemachinestandinginthedirectionofcutting.
Workpiecehandling:
Insurethattheworkpiecedoesnotrollwhencuttinground
pieces.
Usesuitabletableextensionsandsupportingaidsfordifficult
tohandleworkpieces.
Nevercutpiecesthataretoosmall.
Presstheworkpiecedownagainstthetabletoavoid
ancontrollablelifting.
Removetheworkpiecefromthebladepriortoturningthe
scrollsawON.
Feedtheworkpiecetowardsthesawbladeinthedirectionof
thesawline,andcutasrequiredbyturningtofollowtheline
drawn.
Donotperformanyoperationfreehand.
Attention:
Alwaysobservethesafetyinstructionsandadheretothe
currentregulations.
Ensurethatthetransparentsawguardisloweredtothe
workpiecebeforeyoustartsawing.
Donotreachunderthescrollsawtablewhenthemotoris
running.
Theconditionofthesawbladeshouldbecheckedbeforeeach
machiningprocess.
Workonlywithasharpandflawlesssawblade.
Bevelcutting:
Thetablecanbetiltedbetween0°and45°forbevelcutting.
Loosenthelockingknob(H).
Fig5
Tiltthetabletotheleftuntilthedesiredangleonthescale(G)
hasbeenreached.
Retightenthelockingknob.
Fig6
Attention:
Anglecuttingrequiresmorecare.
Becareful.
7.Setupandadjustments
Generalnote:
Setupandadjustmentworkmayonlybecarriedoutafterthe
machineisprotectedagainstaccidentalstartingbypulling
themainsplug.
7.1Changingthesawblade
Themachineacceptspinbladesandplainendblades.
Checksawbladeforflaws(cracks,brokenteeth,bending)
beforeinstallation.Donotusefaultysawblades.
Thesawbladeteethmustpointincuttingdirection(down)
Thesawbladesmayonlybechangedwhenthemainsplugis
pulled!
Openthetransparentsawguard.
Removethetableinsert(M)
Releasebladetension.
Fig7
Thequickreleasebladetensionknob(A)allowsaquickand
easybladechange.
Replacethesawblade.
Theteethoftheblademustpointinthecuttingdirection
(down).
Thesawbladetensioncanbeadjustedbyturningthetension
knob.
Fig8
Turnclockwisetoincreasetension(Fig8).
Repositionthetableinsertandthetransparentsawguard.
7.2Sawbladeswithpin
Themachineacceptspinblades.
Theupperandlowerbladeholdersareequippedwithslotsand
pinrecesses(Fig9).
Fig9
Youcanpositionthebladeforcuttingfromthefrontorfrom
theside.
7.3Sawbladeswithoutpin
Themachinealsoacceptsplainendblades.
Twoadapterswithsetscrewsaresuppliedwiththemachine
(Fig10).
Fig10
Adjustonesetscrewoneachadaptoruntilitcovers
approximatelyhalfthehole(Fig11).
Fig11
Insertthesawbladeandtightentheopposingsetscrew.
Installthesecondadaptor.
Note:
Theadaptershave4threadholes.Youcanpositiontheset
screwsforcuttingfromthefrontorfromtheside.
8.0Bladeselection
Thefollowinginformationisgeneralinnature.
Awidearrayofbladesareavailableforthisscrollsaw.
Factorstoconsiderwhenselectingablade:
‐Typeofmaterialtobecut(hardwood,softwood).
‐Thicknessofworkpiece(thickerpieceswillrequirelarger
blades).
‐Featuresofworkpiece(straightcuts,sweepingcurvesortight
fretwork).
Thesefactorsareimportant(Fig12,Fig13).
Fig12
Width(W):
Generally,widerbladesareusedformakingstraightcutsand
longcurves.Narrowbladesaresuitedforcutswithtight
corners,suchasfretwork.Whencuttingstraightlineswitha
narrowblade,theblademayhaveatendencytodrift.
Pitch:
Pitchismeasuredin“teethperinch”(TPI)andcanbeconstant
orvariable.
Afinepitch(moreteethperinch)willcutslowlybutmore
smoothly,andminimizevibration.
Trytouseabladethatwillhaveaminimumof3teethengaged
intheworkpieceatanygiventime.
Set:
“Set”referstothemannerinwhichthebladeteetharebentor
positioned.
Bendingtheteethcreatesakerf(K)thatiswiderthantheback
oftheblade(T).
Twocommonsetsarethestraightoralternatingset(S)and
therakerset(R).
Material:
Bladesaremanufacturedbystamping,milling,orgrinding.
Stampedbladesarepunchedoutonapressfromsheetsteel.
Milledbladesaremadecuttingtheteeththrougha“milling”
process,thenheat‐hardeningthesteel.
Groundbladeshavehigh‐carbonsteelteethwhichtendtohold
theirsharpnesslonger,andprovidesmoothcuts.
Specialstylesarealsoavailable,suchastwistandspiralblades,
whichcutfromallsides.
Mostbladesofferedare130mm(5inches)long.
Optimally,ablade(andtheoperator’stechnique)shouldleave
smooth,cleancutsthatdonotrequiresanding.
Theusermayfindafewcarefully‐selectedstyleswillserve
mostofhisorherneeds.Theselectioncanbeexpandedasthe
usergainsexperience.
Toothform:
Toothform(Fig30)hasaneffectoncuttingrate.
‐Regular(A)Standardbladeformwithevenlyspacedteeth
andzero‐degreerakeangle.Offerscleancutsatslowerfeed
rates.
‐Skiptooth(B)Morespacebetweenteeth,forgoodchip
removalandfastcuts.
‐Doubletooth(C)Askiptoothwithlargergapsbetween
toothsets;goodchipremoval,fastcutting.
‐Reversetooth(D)Preventsundersidetear‐out,leavesclean
edge.
‐Spiral(E)Cutsonallsideswithoutturningworkpiece;good
fornarrowfretwork.
‐Crowntooth(F)Cutsonbothupanddownstrokes;goodfor
clean,splinter‐freeedges.
Acrowntoothblademayoftenbeturnedoverforafreshset
ofcuttingteeth.
Fig13
9.Maintenanceandinspection
Generalnotes:
Maintenance,cleaningandrepairworkmayonlybecarried
outafterthemachineisprotectedagainstaccidentalstarting
bypullingthemainsplug.
Repairandmaintenanceworkontheelectricalsystemmay
onlybecarriedoutbyaqualifiedelectrician.
Cleanthemachineregularly.
Inspecttheproperfunctionofthedustextractiondaily.
Allprotectiveandsafetydevicesmustbere‐attached
immediatelyaftercompletedcleaning,repairandmaintenance
work.
Defectivesafetydevicesmustbereplacedimmediately.
Cleaning:
Regularlycleanthemachinehousingwithasoftcloth
preferablyaftereachuse.
Ifthedirtdoesnotcomeoffuseasoftclothmoistenedwith
soapywater.
Neverusesolventssuchaspetrol,alcohol,ammoniacwater,
etc.Thesesolventsmaydamagetheplasticparts.
Sawblades:
Onlyusesharpsawblades.
Lubrication:
Lubricatethearmbearingsafterevery50hoursofuse.
Fig14
Removethe4bearingcovers(B,Fig14).
Applyagenerousamountoflightoil(SAE20).
Replacethebearingcovers.
Motorbrushes:
Thecollectorbrushesareduetowearandmayneed
replacement.
‐Disconnectthemachineformthepowersource,pullmains
plug.
‐removethebrushcovers.
‐Replacethecollectorbrushes(JetArticleNumber:JSS16A‐079
….2piecesneeded).
‐reattachthebrushcovers.
10.Troubleshooting
Motordoesn’tstart
*Noelectricity‐
checkmainsandfuse.
*Defectiveswitch,motororcord‐
consultanelectrician.
*Motorbrushesworn‐
replacebrushes.
Machinevibratesexcessively
*Standonunevensurface‐
adjustbaseforevensupport.
Cutisnotsquare
*Bevelstopsettingisbad.
Cuttingsurfacesisbad
*Wrongsawbladeused
*resincollectiononsawblade
*sawbladeisdull
*sawbladedamaged‐
replacesawbladeimmediately
*workpieceinhomogeneous
*Feedpressuretoohigh‐
donotforcetheworkpiece.
11.Environmentalprotection
Protecttheenvironment.
Yourappliancecontainsvaluablematerialswhichcanbe
recoveredorrecycled.Pleaseleaveitataspecialized
institution.
12.Availableaccessories
Stocknumber10000809
Setof5sawblades(pintype)
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