Jetter JetMove 3000 Manuale utente

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User Manual
JetMove 3000 – Servo Amplier
608880297

2Jetter AG
Item no. 608 802 97
Revision 1.11
March 2020 / Printed in Germany
Translation of the original document in German language.
This document has been compiled by Jetter AG with due diligence, and based on the known state of the art.
In the case of modications, further developments or enhancements to products shipped in the past, a revised docu-
ment will be supplied only if required by law, or deemed appropriate by Jetter AG. Jetter AG shall not be liable for any
errors either in form or content, or for any missing updates, as well as for any damage or detriment resulting from such
failure.
The logos, brand names, and product names mentioned in this document are trademarks of Jetter AG, of associated
companies or other title owners and must not be used without consent of the respective title owner.
The German manual is the original of the operating instructions.

1 Table of contents
1 Safety...........................................................................................12
1.1 Measures to ensure your safety.....................................................................................12
1.2 Warning symbols ..........................................................................................................13
1.3 Intended use .................................................................................................................13
1.4 Usage other than intended............................................................................................14
1.5 EC declaration of conformity.........................................................................................15
1.6 Responsibility ................................................................................................................17
1.7 Maintenance and repairs...............................................................................................17
1.8 Repairs..........................................................................................................................17
2 Mechanical installation..................................................................18
2.9 Mounting instructions...................................................................................................18
2.9.1 Order and arrangement .................................................................................19
2.10 Mounting clearances.....................................................................................................20
2.11 Cooling of devices.........................................................................................................21
2.12 Mounting wall-mount devices.......................................................................................22
2.12.2 Dimensions of the version for wall mounting .................................................22
2.13 Mounting ColdPlate devices ..........................................................................................25
2.13.3 Dimensions of the version for wall mounting .................................................25
2.13.4 Mounting on the cooler.................................................................................28
2.13.5 Dimensioning of the cooler............................................................................29
2.14 Dimensions of the system .............................................................................................30
3 Electrical installation .....................................................................34
3.15 Notes on installation .....................................................................................................34
3.16 Installation to EMC rules ...............................................................................................35
3.17 Overview of connections...............................................................................................37
3.17.6 Single-axis servo amplifier..............................................................................39
3.17.7 Twin-axis servo amplifier................................................................................42
3.17.8 Triple-axis servo amplifier...............................................................................46
3.18 Connecting the protective earth conductor...................................................................52
3.19 Electrical isolation concept ............................................................................................54
3.20 Connecting the supply voltages ....................................................................................56
3.20.9 Controller supply voltage (+24 V DC) .............................................................57
3.20.10 DC link supply................................................................................................57
3. 20.11 Overview of busbar connections....................................................................58
3.21 Control terminals ..........................................................................................................59
3.21.12 Digital inputs at X6 (standard functions) ........................................................60
3.21.13 Digital inputs at X11 (safe digital inputs) ........................................................60
3.22 Motor connection .........................................................................................................61
Jetter AG 3
JetMove 3000

3.22.14 Motor connection diagram ............................................................................63
3.22.15 Monitoring of output for motor holding brake...............................................64
3.22.16 Specification of motor terminals ....................................................................64
3.22.17 Switching operations in the motor cable........................................................65
3.23 Encoder connection ......................................................................................................65
3.23.18 Connecting high-resolution encoders ............................................................66
3.23.19 Connecting an additional encoder (X8)..........................................................67
3.24 Specification of cross communication ...........................................................................69
3.25 EtherCAT interface specification....................................................................................70
3.26 Connection example - Supply unit/servo amplifier ........................................................71
4 Diagnostic functions .....................................................................73
4.27 LEDs: Axis status ...........................................................................................................73
4.27.20 Flashing code.................................................................................................74
4.28 Hotline, support and service..........................................................................................75
5 Standard version S1 ......................................................................77
6 Appendix......................................................................................79
6.29 Technical Data of JM-3000 Servo Amplifier, Part 1........................................................79
6.29.21 Control unit - Current data (JM-3xxx 3.0 A)...................................................79
6.30 Current data of JM-3000 switching device....................................................................80
6.31 Technical Data of JM-3000 Servo Amplifier, Part 2........................................................82
6.31.22 Control unit - Current data (JM-3xxx 6.0 A)...................................................82
6.31.23 Control unit - Current data (JM-3xxx 12.0 A) .................................................83
6.31.24 Control unit - Current data (JM-3xxx 16 ... 18 A) ...........................................84
6.31.25 Control unit - Current data (JM-3xxx 24 ... 32 A) ...........................................85
6.32 Switching device - Current data JM-3xxx 6 ... 32 A .......................................................86
6.32.26 Current data - Control unit of servo amplifier (3.0 A).....................................93
6.33 Ambient conditions.......................................................................................................94
6.34 Certifications.................................................................................................................96
6.34.27 CE certification ..............................................................................................96
6.34.28 UL certification ..............................................................................................96
6.34.29 Retroactive grid load due to harmonics..........................................................96
6.35 Accessories ...................................................................................................................97
6.35.30 Connection cables for communication...........................................................97
4 Jetter AG

Navigating through this document
In order that you can commission your new JM-3000 as quickly and
smoothly as possible, we ask that you rst read through this user manual
thoroughly and carefully.
Step Action Comment
11..With this user manual, you will
be able to install and commis-
sion the servo amplier JM-
3000 very easily and quickly.
Instructions for a quick
start
22. Just follow the step-by-step
instructions in the chapters.
Let’s get started!
NOTE:
This user manual covers the JM-3000 servo ampliers only.
Information on the JSC-3000 safety controller* and the supply unit can be
found in the respective user manuals.
* In preparation
Correlation between
number of axes, rated
current and frame sizes
(BG)
Unit BG1
Rated current IRated RMS [A]
BG2
Rated current IRated RMS [A]
1 axis A 6 12 18 - - 24 32*
2 axes A 2 x 3 2 x 6 - - 2 x 12 2 x 16 - -
3 axes A 3 x 3 3 x 6 - - 3 x 12 - - -
* Device in preparation
Jetter AG 5
JetMove 3000

11 Safety
22 Mechanical installation
33 Electrical installation
44 Commissioning
55 Diagnostics
66 Safety features (STO and SBC)
AA Appendix
Documentation
for JM-3000
Document Content Item number Format
JM-3000 Supply Unit -
User Manual
Installation, mounting, safety,
specication 60880298 PDF
JM-3000 Servo Amplier
- User Manual
Installation, mounting, safety,
specication 60880296 PDF
JM-3000-S1
User manual
Description of the safety functions STO
and SBC 60880300 PDF
1) In preparation
Further
documents
Document Content Item number Format
Industrial Automation
Catalog
• Overview and ordering information
for: JM-1000, JM-1432, JM-3000
multi-axis system, conguration
variants and accessories
PDF
JetMove 3000
6 Jetter AG

Order number code for
The item designation provides you with information about the specic
design variant of your servo amplier. You can take the meaning of the
individual positions in the item designation from the following order number
code.
JM - 3 5 16 x - S1 Ix Tx Rx Cx Fx Lx Ax
= Single-axis unit
D = Twin-axis unit, e.g. 2 x 3 A
on one module
T = Triple-axis unit, e.g. 3 x 12
A on one module
3 = Series 3000
5 = DC 560 V from supply unit
01 ... 999 = Rated current in Amps
Device revision (optional)
= First version
B = First revision
= No safety technology
S1 = ST0 (Safe Torque Off) +
SBC (Safe Brake Control)
S2 = Extended functional safety (e.g. SLS, SLT, ...)
for encoder resolver and HIPERFACE DSL® 1)
= Standard, EtherCAT (JX4 Jetter bus)
= No option
TD = HIPERFACE DSL
= No braking resistor
= Standard, air cooling
C1 = ColdPlate
= Standard
= No protective coating (standard)
L1 = Protective coating
Ax = Current hardware revision
A0 = Hardware revision 0
A1 = Hardware revision 1
A2 = Hardware revision 2
...
1) in preparation
Fig. 0.1 Order number code - JM-3000 servo amplier
Jetter AG 7
JetMove 3000

Manufacturing data
You will nd the serial number on the nameplate of JM-3000 servo amplier,
from which you can read the date of manufacture according to the following
code. The location of the nameplate on the JM-3000 can be seen on Fig.
0.3 on page 8 and Fig. 0.4 on page 9.
Fig. 0.2 Nameplate - JM-3000 Supply
T
Fig. 0.3 Nameplate - JM-3000 (T)
Year of manufacture
Week of manufacture Production-specic code
Parts per week
JetMove 3000
8 Jetter AG

A second nameplate (T1) with only the most important information is lo-
cated on the top of the busbar cover. This means that the nameplates are
readable even when the devices are installed in a row.
T1
Fig. 0.4 Nameplate - JM-3000 (T1)
Scope of delivery
The scope of delivery includes:
yJM-3000 servo amplier
yPre-assembled connection cables for cross communication and EtherCAT
yPre-installed busbar elements for 24 V controller supply voltage (UCV) and DC
link supply (UDC link)
yMating connector(s)
yProduct DVD
Jetter AG 9
JetMove 3000

Pictograms
Pictograms are used in these operating instructions to improve orientation;
their meaning is described in the following table. The meaning of each pic-
togram is always the same even when it appears without text such as when
it is placed next to a connection diagram.
NOTICE!
Incorrect operation can damage the drive or cause it to malfunction.
DANGER FROM ELECTRICAL VOLTAGE!
Incorrect actions can endanger human life.
DANGER FROM ROTATING PARTS!
The drive can start up automatically.
Notices & assistance
NOTE:
Useful information or reference to other documents.
11..STEP:
Processing step within a sequence of several actions.
JetMove 3000
10 Jetter AG
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