Josef Kihlberg A.560M Manuale utente

06.14

a.560M

Top stapler

Deckelhefter

From serie no 1402226

Ab Serie-Nr. 1402226

Before using the tool,

read the operating in-

structions carefully.

Vor dem Gebrauch des

Gerätes die Betriebs-

anleitung aufmerksam

lesen.

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Originalmanual

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

206.14

Josef Kihlberg a.560M

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 1,6 kg (3,5 lbs)

Dimensions Length 455 mm (17,9“)

Width 104 mm (4,1“)

Height 320 mm (12,6“)

Magazine capacity 100 staples

Staple leg length 15–18 mm (5/8“–3/4“)

Nose length 0 mm (0,0 in.)

FASTENERS

Staple JK560-15K (5/8“) Art.No 400607

Staple JK560-18K (3/4“) Art.No 400858

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

4.3 Installation 5

5 Operating instructions 6

5.1 Adjust the staple leg length 6

5.2 Adjust the penetration depth 6

5.3 Adjust staple clinch 7

5.4 Control the clinch 7

5.5 Loading the stapler 8

5.6 Operating the stapler 8

6 Preventive and corrective maintenance 9

6.1 Cleaning the stapler 9

6.2 Removing jammed staples 9

6.3 Replace the driver blade/anvils 10

7 Trouble shooting 11

8 Spare parts kit 42

9 Parts list with recommended wear parts 43

Exploded drawing 44

SE JOSEF KIHLBERG AB

Industrigatan 37B

SE-544 50 HJO

Telephone: +46 503 328 00

Fax: +46 503 328 01

E-mail: [email protected]

Internet: www.kihlberg.com

06.14 3

Josef Kihlberg a.560M

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

a.560M top stapler, to which this declaration refers,

is in full compliance with the current requirements

of the guidelines laid down by the council

on 17th May 2006 (2006/42/EC) “Machine

Guidelines“.

According to norm: ISO 12100:2010

SE-544 50 HJO, 11.06.2014

Production Manager:

Anders Pettersson

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B, SE-544 50 HJO

CAUTION!

Used where there is

danger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the staplers and the possibilities

of application for the intended purpose. The operating

instructions contain important information concerning

the safe, proper and efcient use of the staplers. Ob-

servation of the information will help to avoid danger,

reduce repairs and stoppages and increase the reli-

ability and service life of the top stapler.

The operating instructions must always be available

at the place of operation of the staplers. They must

be read and observed by all persons concerned with

work on the top stapler. This work specically includes

operation, relling of operating material, fault elimina-

tion and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This stapler is manufactured without any physical or

chemical substances which could be dangerous to

health. For disposal of all the parts, the governmental

instructions must be observed.

406.14

Josef Kihlberg a.560M

Use for the intended purpose

The top stapler is intended for stapling of card board.

This stapler was designed and manufactured for safe

handling during the stapling operation.

Possible misuse

Do not re any staples into the air or use the stapler

with any other materials than mentioned above.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– clean the stapler regularly.

– check the condition of the stapler at regular inter-

vals for defects or worn parts. Never use a stapler

that has defective or worn parts (for servicing tasks

refer also to chapter 6.1 until 6.3).

3SAFETY INSTRUCTIONS

Inform yourself!

Read the operating

instructions carefully.

Protect yourself!

When operating the

stapler, wear eye, ear

protection.

Warning: Danger of

crushing!

Do not put your ngers

underneath the nozzle.

Warning:

Never leave a loaded

tool unattended!

Original

JOSEF KIHLBERG

staples must be used

exclusively!

Original

JOSEF KIHLBERG

spare parts must be

used exclusively!

Not using original spare

parts will dissolve the

warranty and the liability.

.,+/%(5*

2ULJLQDO

KIHLBERG

Original

06.14 5

Josef Kihlberg a.560M

4DESCRIPTION

4.2 FUNCTION

The top stapler a.560M is a hand operated stapler.

1. Press the top stapler against the carton and pull

the handle down (Fig.1/4).

2. Move the stapler and repeat.

Never re it operate without any work piece.

4.1 DESIGN

1 Adjustment penetration depth

2 Adjustment 15 or 18 mm staple leg length

3 Pusher

4 Handle

Fig. 1

Warning: before stapling ensure that

your hand or any other part of your

body is not underneath the nozzle.

4.3 INSTALLATION

The top stapler is delivered fully assembled ready to

use.

Fig. 2

606.14

Josef Kihlberg a.560M

5OPERATING INSTRUCTIONS

5.1 ADJUST THE STAPLE LEG LENGHT

The stapler is adjustable for 15 or 18 mm staples.

The stapler setting for a different staple leg lenght is

altered as follows. Start by adjusting the depth of sta-

pling for deep clinching (=) as shown in Fig. 4.

– With a 2,5 mm allen key, unscrew locking screw

(A) two turns.

– With a screw driver, adjust screw (B) to 15 or 18

mm leg length (Fig. 3)

– Tighten the locking screw.

Fig. 3

15mm18mm

Fig. 4

5.2 ADJUST THE PENETRATION DEPTH

The depth of the stapling is easily adjused using the

setting knob.

– Depress the knob (Fig.4/1) and turn it to any of the

ve positions.

– Low stapling penetration

= Deep stapling penetration

06.14 7

Josef Kihlberg a.560M

5.3 ADJUST STAPLE CLINCH

Be sure that the tool is not pointing at

yourself or anyone else when connec-

ting it to the compressed air line.

It is possible to adjust how tightly the staples are clos-

ing.

– With a 3 mm Allen key turn the adjusting screw

(Fig. 5/1). Turn clockwise for a stronger

clinch. Turn the adjusting screw anti clock wise

to open up the clinch more.

Fig. 5

Fig. 6

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

5.4 CONTROL THE CLINCH

1 Good clinch.

2 Leg length of the staple too long or over bended.

3 Leg length of staple too short or not enough

bended.

If necessary adjust staple clinch, see chapter 5.3.

Always use Josef Kihlberg original

staples: JK560-15 or JK560-18.

806.14

Josef Kihlberg a.560M

5.5 LOADING THE STAPLER

–Always use Josef Kihlberg original staples

JK560 with leg length 15 (5/8“ ) to 18 mm (3/4“).

The correct type of staple is marked on the left

hand side of the magazine. Ensure you use the

right length of staples for your application and be

sure that the stapler is adjusted for this length.

1. Pull the pusher all the way out. (Fig.7/1)

2. Place three staple strips into the magazine from

the top (7/2)

3. Lift the pusher to release the pusher. Forward it

carefully until it reach the staples (7/3).

5.6 OPERATING THE STAPLER

– Press the stapler against the card board.

– Pull the handle rather hard as described in chapter

4.2.

– Move the tool and repeate until you have nished

the stapling.

– Control the clinch regulary, see chapter 5.4.

Warning: before stapling, ensure that

your hand or any other part of your

body is not underneath the nozzle.

Always place yourself in a rmly ba-

lanced position when using or hand-

ling the tool.

Fig. 7

06.14 9

Josef Kihlberg a.560M

6PREVENTIVE AND CORRECTIVE MAINTENANCE

6.1 CLEANING THE STAPLER

This stapler does not require special servicing. It only

needs regular cleaning with a non-aggressive (non-

corrosive) cleaner agent. Do not remove any parts for

cleaning purposes!

Check the proper functioning of all safety devices

daily. Make especially sure that:

– all screws and nuts are securely

tightened.

To remove a staple which has become jammed:

– Unscrew the six screws at the rear body (Fig 8).

– Remove rear body and the defective staple

(Fig 9).

– Assemble in the opposit way.

6.2 REMOVING JAMMED STAPLES

Fig. 9

Fig. 8

10 06.14

Josef Kihlberg a.560M

6.3 REPLACE THE DRIVER BLADE/ANVILS

– Remove six screws (Fig. 10/1) holding the rear

body to the front section.

– Remove the rear body (10/2) with magazine.

– Replace the driver blade (10/3).

– Assemble parts in reverse order.

If changing the anvils always change both at the same

time:

– Remove the driver blade (10/3).

– Remove the screw (10/4).

– Replace the anvils (10/5).

– Assemble parts in reverse order.

Fig. 10

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