JVC MX-KC45E Manuale utente

SERVICE MANUAL
COPYRIGHT © 2006 Victor Company of Japan, Limited No.MB550
2006/7
COMPACT COMPONENT SYSTEM
MB55020067
MX-KC45E,MX-KC45EN,
MX-KC45A,MX-KC45UW,
MX-KC45UY,MX-KC45UJ
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
CA-MXKC45 SP-MXKC45SP-MXKC45

1-2 (No.MB550)
SPECIFICATION
Design and specifications are subject to change without notice.
Amplifier Output Power (IEC 268-3) 155 W per channel, min. RMS, driven into 6 Ωat 1kHz, with no
more than 10% total harmonic distortion
(DIN-3) 125 W per channel, min. RMS, driven into 6 Ωat 1kHz, with no
more than 0.9% total harmonic distortion
Input Sensitivity/
Impedance (1 kHz)
AUX IN
Speaker terminals
400 mV/50 kΩ
6 Ω- 16 Ω
Phones 32 Ω- 1 kΩ
17 mW/ch output into 32 Ω
Cassette Deck Section Frequency Response : Type I (NORMAL) 63 Hz - 12 500 Hz
Wow And Flutter 0.15% (WRMS)
CD Player CD Capacity 3 CDs
Dynamic Range 85 dB
Signal-To-Noise Ratio 85 dB
Wow And Flutter Unmeasurable
Tuner FM Tuner : Tuning Range 87.50 MHz - 108.00 MHz
87.50 MHz - 108.00 MHz (at AM9 kHz channel space)
87.5 MHz - 108.0 MHz (at AM10 kHz channel space)
AM Tuner : Tuning Range 522 kHz - 1710 kHz
522 kHz - 1 629 kHz (for Europe)
531 kHz - 1710 kHz (at AM9 kHz channel space)
530 kHz - 1710 kHz (at AM10 kHz channel space)
Unit Dimensions 270 mm ×307 mm ×492 mm (W/H/D)
Mass Approx. 9.3 kg
Speaker Specifications
(each unit)
Type 3-way bass-reflex type
Speaker Unit Woofer 16 cm cone ×1
Mid 5cm cone ×1
Tweeter 2cm dome ×1
Power Handling Capacity 160 W
Impedance 6 Ω
Frequency Range 45 Hz - 22 000 Hz
Sound pressure level 87 dB/W·m
Dimensions 220 mm ×324 mm ×238 mm (W/H/D)
Mass Approx. 3.6 kg
Power Specifications Power Requirements AC 240 V , 50 Hz (for Australia)
AC 230 V , 50 Hz (for Europe)
AC 110 V-127 V/220 V-240 V , adjustable with voltage selector,
50 Hz/60 Hz (for Asia)
Power Consumption 165 W (power on mode)
23 W (in Standby mode)
1 W (in ECO mode)

(No.MB550)1-3
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos-
es. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be per-
formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris-
tics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by us-
ing replacement components rated for higher voltage, watt-
age, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Ser-
vice Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety charac-
teristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassem-
bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola-
tion check on the exposed metal parts of the product (an-
tenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particular-
ly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage cur-
rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ωper volt or more sensitivity
in the following manner. Connect a 1,500Ω10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of pre-
forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE

1-4 (No.MB550)
1.5 Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
REPRODUCTION AND POSITION OF LABELS and PRINT
!Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
WARNING LABEL and PRINT

(No.MB550)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

1-6 (No.MB550)
SECTION 3
DISASSEMBLY
3.1 Main Body
3.1.1 Removing the metal cover
(See Fig.1, 2)
(1) Remove the two screws Aand four screws Battaching the
metal cover from both side of the main body. (See Fig.1)
(2) Remove the six screws Cattaching the metal cover from
back side of main body. (See Fig.2)
3.1.2 Removing the heat sink cover
(See Fig.2, 3)
(1) Disconnect the connector wire from the fan connected to
connector CN603 of the amp board. (See Fig.3)
(2) Remove the four screws Dattaching the heat sink cover.
(See Fig.2)
3.1.3 Removing the fan
(See Fig.2)
(1) Remove the four screws Eattaching the fan.
Fig.1
Fig.2
Fig.3
A
BB
(both side)
CE E C
CC
DD
DDE
CN601
CN603
a
G
G

(No.MB550)1-7
3.1.4 Removing the 3CD changer mechanism
(See Fig.3 to 7)
(1) Disconnect the card wire from amp board connected to the
connector CN601 of the main board. (See Fig.3)
(2) Disconnect the card wire from the tuner pack connected to
the connector CN306 of the main board. (See Fig.4)
(3) Open the CD tray and remove the CD door.
Caution:
If the CD tray can not open at power to ON condition, ro-
tate the gear and open the CD tray. (See Fig.5)
(4) Disconnect the card wire connected to the connector
CN201 and CN303 of the main board. (See Fig.6)
(5) Disconnect the connector wire connected to the connector
CN301 and CN302 of the main board. (See Fig.6)
(6) Remove the two screws Fattaching the 3CD changer
mechanism of back side of the main body. (See Fig.7)
(7) Remove the four screws Gattaching the 3CD changer
mechanism from both side of the main body. (See Fig.3, 4)
Fig.4
Fig.5
Fig.6
Fig.7
CN306
Q
G
GEAR (top view)
CN303
CN302 CN301
CN201
HH
HH
F

1-8 (No.MB550)
3.1.5 Removing the main board
(See Fig.6, 8, 9)
(1) Remove the six screws Hattaching the main board. (See
Fig.6)
(2) Disconnect the connector wire connected to the connector
CW3 of the motor board. (See Fig.8)
(3) Disconnect the connector wire connected to the connector
of the traverse mechanism. (See Fig.8)
(4) Solder the short land section of the CD pickup and then dis-
connected the card wire from the main board connected to
the CD pickup. (See Fig.9)
Caution:
• Solder the short land section of the CD pickup before discon-
necting the card wire from the connector on the CD pickup.
If the card wire is disconnected without attaching the sol-
ders, the pickup may be destroyed by static electricity.
• When attaching the CD pickup, be sure to remove solders
from the short land section after connecting the card wire to
the connector on the CD pickup.
Fig.8
Fig.9
connector wire
CW3
traverse mechanism
motor board
short land section

(No.MB550)1-9
3.1.6 Removing the tuner pack
(See Fig.11)
(1) Remove the two screws Jattaching the tuner pack.
3.1.7 Removing the amp board
(See Fig.10, 11)
(1) Disconnect the connector wire from the front board con-
nected to the connector CN202 of the amp board. (See
Fig.10)
(2) Disconnect the connector wires from the power transform-
er connected to the connector CN902 and CN903 of the
amp board. (See Fig.10)
(3) Remove the four screws Kattaching the amp board. (See
Fig.11)
(4) Remove the three screws Lattaching the amp board. (See
Fig.11)
3.1.8 Removing the voltage selector board
(See Fig.11)
(1) Remove the two screws Mattaching the voltage selector
board.
3.1.9 Removing the rear panel
(See Fig.11)
(1) Remove the four screws Nattaching the rear panel.
Fig.10
Fig.11
CN202 CN903CN902
K
K
K
L
L
L
M
N
J

1-10 (No.MB550)
3.1.10 Removing the front panel assembly
(See Fig.3, 4, 12, 13)
(1) Disconnect the two earth wires from the bottom plate. (See
Fig.12)
(2) Remove the one screw Pattaching the front panel assem-
bly from bottom side. (See Fig.13)
(3) Remove the two screws Qattaching the front panel assem-
bly from both side of the main body. (See Fig.4)
(4) Disengage the hook aon the both side of the front panel
assembly. (See Fig.3)
Fig.12
Fig.13
earth wire
P
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