Kaba Mas X-10 Manuale utente

INSTALLATION

INSTRUCTIONS

X-10TM

Type 1F

HIGH SECURITY ELECTRONIC LOCK

TABLE OF CONTENTS

Introduction�� 1

Basic Tools and Materials Needed �� 1

Lock Parts for Installation �� 1

Installation Kit Contents�� 2

Template �� 3

Preparation for New Installation of the Lock�� 4

Installation�� 5

Preliminary Lock Installation�� 5

Cutting the Tubes�� 5

Installation of the Lock�� 6

Installation of the Dial Ring�� 7

Installation of the Cables �� 7

Installation of Generator Cable and Cable Guides �� 8

Installation of the Dial Ring Cover �� 9

Cutting and Installing the Spindle �� 9

Installation of the Dial Hub and Dial �� 10

Final Installation�� 12

Installation Completion Checklist�� 12

Open and Close the X-10 Lock (Factory Combination)�� 13

Appendix A - Tube Retainer Positions�� 14

Appendix B - Cable Routing Diagrams�� 15

Document Number 519�0112

Rev� B - 10/13

Kaba Mas LLC

749 W� Short Street,

Lexington, KY 40508 USA

Phone: 859-253-4744 FAX: 859-255-2655

Technical Support: 800-950-4744

www�kaba-mas�com

INTRODUCTION

Please read all instructions before you install and use your Model X-10™ lock� This

will help you avoid unnecessary costs and issues resulting from improper installation�

BASIC TOOLS AND MATERIALS NEEDED

1. Small Phillips head screwdriver (#0)

2. Medium Phillips head screwdriver (#1/#2)

3. Standard hacksaw (32 teeth/inch)

4. Six inch metal scale or ruler

Recommended, but not required:

5. Smallatle

6� Small vise

7� Torque screwdriver (30 inch-pound capacity), or

8� Standard torque wrench with screwdriver bits

Note: See table of recommended torques for the various X-10 lock screws.

All other necessary tools and materials are provided.

X-10 LOCK PARTS FOR INSTALLATION

1. Lock Assembly

2. Dial Ring

Assembly

3. Dial Assembly

4. Spindle

5. Dial Hub

Assembly

TABLE OF RECOMMENDED TORQUES FOR THE VARIOUS X-10 LOCK SCREWS

Applications P/N Screw Size Torque (In�Lb�)

Dial Ring Mounting 105034 8-32 17.0 to 20.0

Dial Ring Cover 105034 8-32 17.0 to 20.0

Lock Case Mounting 105046/105195 1/4-20 25.0 to 30.0

Spindle Screw 205056 6-32 9.0 to 11.0

Figure 1: X-10 Lock Parts

INSTALLATION KIT CONTENTS

1� Rubber Vise Clamp

2� Saw Blade (52 teeth/inch)

3� Saw Handle

4� Tube Deburr Stone

5� Outer Tube

6� Inner Tube

7� Dial Ring Mounting Screws (2)

8� Lock Case Mounting Screws (Two sets; 4 each, English and Metric)

9� Stick-on Cable Guides (3)

10�Zebra Connector & Zebra Connector Housing*

11� Lubricant (Lubriplate)

12�Dial Hub Locating Gauge

13�Hex Key (5/64")

14� Spindle Screw

*The Zebra Connector and Zebra Connector Housing are assembled at the factory but

may come apart during shipment�

Figure 2 - X-10 Installation Kit

312

4 5 6

TEMPLATE

A template is provided as an aid for locating, drilling, and tapping the lock case and dial

ringmountingscrewholesrelativetothespindlehole.Sincethelockisdesignedtot

most industry standard container lock mounting screw hole patterns, the need to use

this template should be minimal�

Note: The above template is NOT Actual Size. Do Not Use for locating, drilling, and

tapping the lock mounting holes. A Template of actual size is included with the lock

installation kit. Make sure to deburr the spindle hole and opening.

Figure 3: X-10 Drill Template

PREPARATION FOR NEW INSTALLATION OF THE LOCK

1� Use the template to establish the correct locations of all mounting holes for the

lock case and the dial ring, when necessary�

2� The lock case mounting screws require drilled and tapped 1/4-20 screw holes�

(M6X1, if Metric)

3� The dial ring mounting screws require drilled and tapped #8-32 screw holes�

4� The spindle hole must be 3/8 inch diameter, minimum�

Figure 4 - Tube-Cable Assembly Relationships

INSTALLATION

PRELIMINARY LOCK INSTALLATION

1� Deburr spindle hole and opening�

2� Feed Lock Cable through spindle hole�

3� Loosely attach the lock case to the

container wall with the four mounting

screws�

4� Tighten the lock case mounting screws

to hold the lock case in place� (See

Figure 5�)

CUTTING THE TUBES

Warning: The end of the large tube that is to be discarded must be from the plain

(unﬂared) end of the tube. The end of the small tube that is to be discarded must

also be from the plain (unnotched) end of the tube.

1� Make sure that the outer tube is properly placed over the lock case

tube retainer�

2. Whileholdingtheoutertubermlyinitsseatedposition,usea6inchscaleor

ruler to measure 5/16 inch from the

container wall and mark the outer tube

at this length�

3� Remove the lock case from the

container and remove the outer tube for

cutting�

4� Assemble the saw blade and wooden

saw handle provided� To assemble the

saw, grip the saw frame in a vise, just

below the neck� Drive the handle fully

onto the neck� (See Figure 6�) This will

reduce the tendency of the handle to

turn on the saw frame when sawing�

Note: This saw is intended only for cutting

the tubes. A standard hacksaw should

be used to cut the spindle.

5� Insert the tube into the rubber vise

clamp (provided), with the mark just

beyondtheclamp.Thenrmlyclamp

the rubber vise clamp in a vise� (See

Figure 7�) Use the saw to cut the tube

where marked�

Figure 6 - Assemble Saw

Figure 7 - Cut Tube Using Vise

Figure 5 - Tighten

Mounting Screws

Note: Be careful to keep the cut as straight as

possible. Remember the saw only cuts when

pushing. Trying to cut while pulling may pull

the handle off of the saw blade.

6� The inside and outside of the tubes must

be deburred after cutting� Use the stone

provided for this purpose� Make sure

there are no sharp edges

on either tube

(inside and outside) that will damage the

cables� (See

Figure 8�)

7� Install the inner tube on the lock case� Feed the

cables through the outer tube and install the outer

tube on the lock case� Measure and mark the inner

tube to be 1/16 to 1/8 inch longer than the outer

tube� (See Figure 9�) Remove the inner tube and cut

by the same method as described in Step 5�

Warning: The end of the outer tube that is to be

discarded must be from the plain (unﬂared) end of

the tube. The end of the inner tube that is to be

discarded must also be from the plain (unnotched)

end of the tube.

INSTALLATION OF THE LOCK

1� Place the inner tube into the lock case tube retainer� Make sure the cutout in the

tube aligns with the cables and allows the tube to seat completely in the tube

retainer� (See Figure 10�)

2� Feed the cables through the outer tube

fromthearedend.Seatthetubeinto

position on the tube retainer on the back

of the lock case� (See Figure 4�) Be

careful to keep the cables pulled taut

while seating the tube to avoid pinching

and damaging them�

3� Carefully guide the outer tube (keeping

it in place on the tube retainer) through

the container wall so the outer tube and

the cables are easily accessible at the

outside wall of the container, retracting

the bolt if necessary�

4� Loosely attach the lock case to the container wall using the lock case

mounting screws�

5. Tightenthelockcasemountingscrewstothespeciedtorqueonpage1.

(Also see Figure 5�)

Figure 9 - Inner and

Outer Tubes

Figure 10 - Seat Inner Tube

in Retainer

Figure 8 - Deburr Tubes

INSTALLATION OF THE DIAL RING

1� Remove the two screws from the dial ring assembly cover and remove

the cover�

Note: Make sure the tubes are projecting through the container as shown in Figure

9 on the previous page. If not, the tubes are not seated properly in the lock or they

were not cut to the proper length. Correct the problem before proceeding.

2� If necessary, rotate the tube retainer in the dial ring so the cables come through

the notch in the tube retainer� See Appendix A for details�

3� Feed the cables through the tube retainer on the dial ring and place the dial ring

over the end of the tubes� Make sure the tubes are seated in the tube retainer

on the dial ring�

4� Attach the dial ring to the container with the dial ring mounting screws and

tightentothespeciedtorque.(SeePage1.)

INSTALLATION OF THE CABLES

1� Open the ZIF (Zero Insertion Force) seal cover and move the ZIF connector

locking actuators outward to their open position� (See Figures 11 and 12�)

2� Plug the cables into the ZIF connectors with the bright metal tabs facing toward

the circuit board� Push the cables into the connectors as far as they will go�

3� Close the ZIF locking actuators to lock the cables in place�

4� Close the ZIF seal cover� When closing, be sure the tenons in the seal cover

align with the holes of the seal cover�

Seal Cover

ZIF Connectors

Closed Open

Figure 11 - Open ZIF Seal Cover Figure 12- Closed & Open

ZIF Connectors

INSTALLATION OF GENERATOR CABLE AND CABLE GUIDES

1� Place the generator cable into the dial ring housing recess containing a post

used for positioning the cable� (See diagrams in Appendix B�) The hole in the

cablemustbepositionedoverthepostonthedialring,andthevegoldtabs

must be visible�

2� The Zebra connector and Zebra connector housing are assembled at the factory

but may come apart during shipment� If so, insert the Zebra connector into the

Zebra connector housing before proceeding�

CAUTION: The Zebra connector is an electrical

connector. Keep it clean!

3� Place the Zebra connector and connector

housing over the generator cable, and press

it into the recess� The hole in the Zebra

connector housing must be positioned over

the post in the dial ring� Be sure the black

Zebra connector housing is positioned as

shown in Figure 14�

4� Install at least one of the stick-on cable

guides in an appropriate position to restrain

the cables� (See Figure 15 for possible locations�)

5� Route the cables through the cable guide that was just installed�

Figure 13 - LCD and ZIF Connectors

Figure 14 - Zebra Assembly

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