Kaba SIMPLEX 5000 CYLINDRICAL Manuale utente

INSTALLATION INSTRUCTIONS

SIMPLEX®5000 CYLINDRICAL

TABLE OF CONTENTS

ExplodedInstallParts ...........................................................3

ToolsRequired .................................................................3

A. DoorPreparation ...........................................................4

B. LockHanding ..............................................................4

C. DoorThickness .............................................................5

D. InstallingThePassageSet ...................................................5

E. InstallingOutsideUnitAssembly .............................................6

F. InstallingInsideUnitAssembly ...............................................6

G. InstallingTheInsideLever/ nob ..............................................7

H. Changing ey-In-Lever/ nob ( IL/ I ) Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

I. Installing/Removing Outside Lever/ nob ( IL/ I models only) . . . . . . . . . . . . . . . . . .8

J. Installing/Removing Outside Lever/ nob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

(Interchangeable/Removable Core models)

. TestingTheOperationOfTheLock...........................................15

L. InstallingTheStrike ........................................................16

M. ChangingCombinations.....................................................16

N. InstallingRubberBumpers ..................................................18

O. How To Reset A Lost Or Unknown Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

P. TroubleShooting...........................................................21

Notes ....................................................................23

1) 2) 3)

Warning

The combination of this lock has been factory preset; 2 and 4 depressed at

the same time, then 3 and then ENTER. For your security, the combination

must be changed at time of installation.

OPERAT ON

TOOLS REQU RED

• Safety glasses

• Electric drill (variable speed)

• Awl or center punch

• 2 1⁄8" (54 mm) hole saw pilot drill

• 1" (25 mm) hole saw pilot drill

•1⁄4" (7 mm) drill bit

• 1" (25 mm) wood chisel

• Hammer

• Phillips head screw driver

• Small flat blade screwdriver

Inside Lever

Mounting Screws

Inside Unit

Assembly

Outside Unit

Assembly

Outside Lever

Assembly

3/4" (18mm) Screws

Latch

1" (25mm) Screws

Allen Wrench

Set Screw

ASA Strike

Release/Combination

Change Tool

Model 502x (shown)

The Simplex 5000 is a non-handed lock that is preassembled for

left-hand installations. It is field reversible.

For technical assistance please call

1.800.849.TECH (8324) or 336.725.1331

Warnings and Cautions

mportant: Carefully inspect windows, door frame, door, lights, etc., to

ensure that the recommended procedures will not cause damage.

aba Access Control’s warranty does not cover damages caused by

installation.

Caution: Wear safety glasses when preparing door.

A. DOOR PREPARAT ON

A-1 Place paper template (supplied) onto door

and mark for holes. Drill the four 1⁄4" (7

mm) holes first. Next drill the 2 1⁄8" (54

mm) cross bore hole. Drill the 1" (25 mm)

hole last.

A-2 For Models 504x & 505x only. When

installing Model 502x, skip to step A-4.

Passage feature models require an

additional 1” (25 mm) hole in the door face

(see “a” in the illustration to the right).

A-3 For Models 503x & 505x only. When

installing Models 502x or 504x models,

skip to step A-4. Inside code change models

require an additional 1” (25 mm) hole in the

door face (see “b” in the illustration).

A-4 Mortise door edge for latch unit faceplate (c)

1⁄8" (3 mm) deep to dimensions shown. Insert

latch unit into the 1" (25 mm) hole, making

certain that the latch bolt bevel faces

direction of closing door.

Note: If using a 3⁄4" (19 mm) latch, the edge of the

latch bore hole must be prepped to accomodate

the anti-friction hinge. (The location of the anti-

friction hinge depends on the door handing).

A-5 Secure the latch to the door using two 3⁄4"

(19 mm) combination screws (d) supplied.

Latch unit faceplate must be flush with door (e).

B. LOCK HAND NG

The Simplex 5000 is a non-handed lock that is

preassembled for left-hand door installations.

B-1 Determine the hand of your door. For left

hand doors, proceed to Section C.

For right hand doors, follow steps in B-2.

4x1⁄4"

b 1" (for models

503x & 505x)

a1" (for models

504x & 505x)

b 1" (for models

503x & 505x)

Mortise approx.

5⁄16" (8 mm)

extra depth to

allow clearance

of anti-friction

hinge

b 1" (for models

503x & 505x)

a 1" (for models

504x & 505x)

a 1" (for models

504x & 505x)

21⁄8"

11⁄8"

Anti-friction hinge

Anti-friction device

21⁄4"

Left Hand Left Hand Reverse Bevel R

LEFT HAND DOOR

Right Hand Right Hand Reverse Bevel

RIGHT HAND DOOR

B-2 Remove the two connecting screws (a) from the cylindrical drive unit (b).

Rotate cylindrical drive unit 180 degrees. Reposition spacer (c) as found

before disassembly. Remount drive unit with the two connecting screws.

C. DOOR TH CKNESS

The Simplex 5000 lock is preassembled to

accommodate standard door thickness 1 5⁄8" (41 mm)

to 2" (51 mm).

C-1 (Reference Figure A) For thinner door applications

of 1 3⁄8" (35 mm) to 1 1⁄2" (38 mm) Remove and

discard the two connecting screws (a) from the

cylindrical drive unit (b). Remove and discard the

spacer (c). Remount the cylindrical drive unit using

the two shorter 1 3⁄8" (35 mm) connecting screws

supplied.

C-2 (Reference Figure B) For thicker door applications

of 2 1⁄8" (54mm) to 2 1⁄4" (57mm) Remove the two

connecting screws (a) from thecylindrical drive unit (b). Add the extra

spacer(c) supplied. Remount the cylindrical drive unitusing the same two

connecting screws (a) just removed. (Do not over tighten screws)

D. NSTALL NG THE PASSAGE SET

For models 504x & 505x only. When installing non-passage models,

skip to section E.

Note: The end user may choose either a key cylinder (a) or turn knob (b)

actuator to engage the passage function.

D-1 Prior to installing the passage actuator, hold the

chosen actuator housing in one hand, and with the

other hand, rotate the key cylinder or knob

counterclockwise until it stops. If the key cylinder

actuator is used, withdraw the key, which will lock

the cylinder in this position (a detent in the turn

knob locks the cylinder).

D-2 Insert the key cylinder or turn knob assembly (a or b) into the opening

on the inside unit assembly (c). Upon completion, the arrow of the turn

knob should be pointing to the left, or the dot on the face of the key

cylinder actuator should be on the left.

D-3 Secure the passage set assembly with the spring clip (d) from the inside.

D-4 Rotate the knob or key cylinder (re-insert key at this

point) clockwise to test the rotation. If properly

installed, the knob or key cylinder should rotate 90

degrees clockwise so that the arrow (knob) is pointing

up or the dot (key cylinder) is at the top.

Note: Leave the actuator set in this position for installation

(if key cylinder is used, remove the key at this point).

Note: The tailpiece of the passage actuator is scored on several places to

allow you to easily break off the section that extends beyond the required

length to engage the passage set cam.

D-5 Hold the tailpiece firmly with a pair of pliers, adjacent

to the desired break line. With a second pair of pliers,

grip the tailpiece on the other side of the scored line

and bend up and down until it breaks.

E. NSTALL NG OUTS DE UN T ASSEMBLY

Note: Installing levers/knobs to the unit assemblies before

mounting the unit assemblies may ease initial installation.

E-1 For models 504x & 505x only. When installing non-

passage models, skip to step E-2. Ensure that the passage

cam (b) is rotated counterclockwise until it stops. When

complete, the slot will be vertical.

E-2 Slide the drive unit (a) into 2 1⁄8" (54 mm) cross bore hole

by depressing latch bolt (b) in slightly until the outside

unit assembly (c) rests flush against the door.

E-3 The drive unit (d) must engage the latch unit prongs (e)

and the shoe retractor (f) must engage the latch unit

tailpiece (g) as shown.

F. NSTALL NG NS DE UN T ASSEMBLY

Note: Installing levers/knobs to the unit assemblies before

mounting the unit assemblies may ease initial installation.

F-1 For Models 504x & 505x only. When installing non-

passage models, skip to step F-2. Slide the drive hub (a)

into the sleeve (b), and the passage tailpiece (d) into the

passage cam slot until the inside unit assembly (c) rests

flush against the door.

F-2 Slide the drive hub (a) into the drive sleeve (b) until the

inside unit assembly (c) rests flush against the door.

F-3 For standard door thickness 1 5⁄8" (41 mm) to 2" (51

mm), secure the outside and inside unit assemblies to

the door by using four 2 7⁄8" (73 mm) screws (d)

(supplied) in all four holes as indicated.

For thinner door 1 3⁄8" (35 mm) to 1 1⁄2" (38 mm),

secure the outside and inside unit assemblies to the door

by using four 2 1⁄2" (64 mm) screws (e) (supplied) in all

four holes as indicated.

For thicker door 2 1⁄8" (54 mm) to 2 1⁄4" (57 mm), secure the outside

and inside unit assemblies to the door by using four 3 1⁄4" (82mm)

screws (f) (supplied) in all four holes as indicated.

G. NSTALL NG THE NS DE

LEVER/KNOB

Note: Installing the lever/knob assemblies to the unit

before mounting the unit assemblies, may ease initial

installation.

G-1 Insert the inside lever/knob (a) onto the unit assembly.

Secure the inside lever/knob with the 3⁄8" (5mm) hex

screw (b) supplied using the allen wrench (c) supplied.

H. CHANG NG KEY- N-LEVER/KNOB

CYL NDER

The Simplex 5000 outside lever/knob comes preassembled with Kaba's

key-in-lever/knob cylinder (Kaba 1599). To use a different key-in-lever/

knob cylinder, follow the remaining steps in this section.

H-1 Remove IL/ I cylinder (a) from the outside

lever/knob (b) by removing the lever insert (e) (no

insert on knob). Remove the rubber cylinder

retainer (c) using a small screwdriver or needle

nose pliers.

d, e, f

H-2 Determine the proper tailpiece (d) needed for

your IL/ I cylinder from the chart above.

You must use a KABA tailpiece. The K-2 tailpiece

is preassembled with the 1599 cylinder.

H-3 Assemble the required tailpiece (d) supplied with

your IL/ I cylinder. All tailpieces must be

installed vertically as shown for proper

installation.

H-4 Insert the IL/ I cylinder (a) into the outside

lever/knob (b) and secure it with the cylinder

retainer (c) and lever insert (e) (no insert on the

knob). The IL/ I cylinder should be snug and

unable to move freely.

. NSTALL NG/REMOV NG

OUTS DE LEVER/KNOB

(Key-in-Lever/Knob Models only) (For

interchangeable and removable cores,

proceed to section J)

Note: Installing lever/knob to the unit assemblies before

mounting the unit assemblies, may ease initial installation.

IL Lever Sleeve

LH RH

Correct

Position

Incorrect

Position

vertical

Assa 65611, Australian: Kaba experT 107K5 &

Boyd KC286, Corbin-Russwin 2000-03, Kaba

1599, Schlage 23-001, Schlage Primus 20-760,

Kaba Peaks 1099

Medeco 20W200H1

Arrow C100, Sargent 10 L NE

Marks

Abloy 5277, Abloy 5477, Assa 65691,

Kaba 15396, Kaba Gemini 4730

K L/K K CYL NDERTA LP ECE

-1 Make certain the lever catch is up as shown (c).

The lever catch should be flush around the

outer diameter of the outside driver. Make

certain the lever sleeve (f) is rotated to

properly mate with the outside lever/knob.

-2 Insert one of the supplied keys (a) into the

outside lever/knob (b) and rotate key

counterclockwise 45 degrees.

-3 Insert the outside lever/knob (b) until it is flush to the

outside unit assembly (levers fit closer than knobs).

Secure the outside lever/knob by rotating the key

clockwise 45 degrees to the horizontal position. Remove key.

Note: To remove the outside lever/knob from

the outside unit assembly, follow steps below.

-4 Insert one of the supplied keys (a)

into the outside lever/knob and

rotate it counterclockwise 45

degrees. Insert the release tool (d)

into the small hole (e) under the

lever/knob as shown. Gently push

the lever catch up until it clicks.

Remove tool, then remove the

outside lever/knob.

J. NSTALL NG/REMOV NG

OUTS DE LEVER/KNOB

( nterchangeable/Removable Core Models)

Note: Installing levers/knobs to the unit assemblies before

mounting the unit assemblies, may ease initial installation.

J-1 Make certain the lever catch is up as shown (c). The

lever catch should be flush around the entire diameter

of the outside driver. Make certain the lever sleeve (f) is

rotated to properly mate with the outside lever/knob.

J-2 Insert the outside lever/knob (a) until it

is flush to the outside unit assembly (b)

(levers fit closer than knobs). Insert the

release tool (d) (or screw- driver) into

the outside lever/knob as shown, and

slide the lever catch down until it clicks.

Note: For all interchangeable/removable

cores except ASSA/Medeco/Yale, proceed

to section J-3. For ASSA/Medeco/Yale

cores, skip to section J-5.

Correct

Position

Incorrect

Position

45º

IC Lever Sleeve

LH RH

a45º

KABA S MPLEX®/E-PLEX®5x00 SER ES

L M TED WARRANTY

aba Access Control warrants this product to be free from defects in material

and workmanship under normal use and service for a period of three (3) years.

aba Access Control will repair or replace, at our discretion, 5000 Series Locks

found by aba Access Control analysis to be defective during this period. Our

only liability, whether in tort or in contract, under this warranty is to repair or

replace products that are returned to aba Access Control within the three (3)

year warranty period.

This warranty is in lieu of and not in addition to any other warranty or

condition, express or implied, including without limitation merchantability,

fitness for purpose or absence of latent defects.

ATTENTION: This warranty does not cover problems arising out of improper

installation, neglect or misuse. All warranties implied or written will be null and

void if the lock is not installed properly and/or if any supplied component part

is substituted with a foreign part. If the lock is used with a wall bumper, the

warranty is null and void. If a doorstop is required, we recommend the use of a

floor secured stop.

The environment and conditions of use determine the life of finishes

on aba Access Control products. Finishes on aba Access Control products

are subject to change due to wear and environmental corrosion. aba Access

Control cannot be held responsible for the

deterioration of finishes.

Authorization to Return Goods

Returned merchandise will not be accepted without prior approval. Approvals

and Returned Goods Authorization Numbers (RGA Numbers) for the 5000

Series are available through our Customer Service department in Winston-

Salem, NC 800.849.8324. The serial number of a lock is required to obtain

this RGA Number. The issuance of an RGA does not imply that a credit or

replacement will be issued.

The RGA number must be included on the address label when material

is returned to the factory. All component parts including latches and strikes

(even if not inoperative) must be included in the package with return. All

merchandise must be returned prepaid and properly packaged

to the address indicated.

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