Kamstrup MULTICAL 403 Manuale utente

Instlltion nd user’s guide
MULTICAL® 403
Kamstrup A/S · Indusrivej 28, Silling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmsrup.com · kmsrup.com

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MULTICAL® 403
Information
Permissible operating conditions / measuring ranges
Approved he meer in ccordnce wih MID nd EN1434:
Temperure Rnge q: 2 °C…180 °C DΘ: 3 K…178 K
Flow sensor (emperure of medium) qq: 2 °C…130 °C
Approved cooling meer in ccordnce wih DK-BEK 1178 nd EN1434:
Temperure Rnge q: 2 °C…180 °C DΘ: 3 K…178 K
Flow sensor (emperure of medium) qq: 2 °C…130 °C
MID designation
Mechanical environment
Clss M1 nd M2
Electromagnetic environment
Clss E1 (housing/ligh indusry). The meer’s conrol cbles mus be drwn min. 25 cm
disnce from oher insllions.
Climatic environment
Non-condensing, closed locion (insllion indoors), mbien emperure 5…55 °C.
Maintenance and repair
The disric heing supplier cn replce emperure sensor pir, bery nd communicion
module. The flow sensor mus no be sepred from he clculor. Oher repirs require
subsequen reverificion in n ccredied lborory.
Selecting a temperature sensor pair
MULTICAL® 403-W - P500
MULTICAL® 403-T - P500
MULTICAL® 403-V - P100
Battery for replacement
Kmsrup ype 403-0000-0000-200 (1 x D-cell)
Kmsrup ype 403-0000-0000-100 (2 x AA-cell)
Communication Modules
For n overview of vilble modules we refer o secion 9, pge 18.

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Contents
1 General information 4
2 Mounting of temperature sensors 5
2.1 Direc sensors 5
2.2 Pocke sensors 6
2.3 Temperure sensor compibiliy wih flow sensors 7
3 Mounting of flow sensor 8
3.1 Mouning of couplings, nd shor direc sensor in MULTICAL® 403 flow sensor 8
3.2 Flow sensor posiion 9
3.3 Mouning of MULTICAL® 403 flow sensor 10
3.4 Insllion exmples 11
3.5 Humidiy nd condension 11
4 Mounting the calculator 12
4.1 Compc mouning 12
4.2 Wll mouning 12
4.3 Posiion of clculor 13
5 Information codes ”INFO” 14
6 Power supply 15
6.1 Bery supply 15
6.2 Mins supply 16
7 Function check 17
8 Electrical connection 17
9 Communication modules 18
9.1 Module overview 18
9.2 Pulse inpus 18
9.3 Pulse oupus 18
9.4 D + pulse inpus, ype HC-003-10 19
9.5 D + pulse oupus, ype HC-003-11 19
9.6 M-Bus + pulse inpus, ype HC-003-20 19
9.7 M-Bus + pulse oupus, ype HC-003-21 20
9.8 Wireless M-Bus + pulse inpus, ype HC-003-30 20
10 Set-up via front keys 21

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1 General information
Please read this guide carefully before mounting the energy meter.
In case of incorrect mounting, Kamstrup's guarantee obligations no longer apply.
Plese noe h he following insllion condiions mus be obeyed:
- Pressure sge: PN16/PN25, see mrking. The meer mrking does no pply
o enclosed ccessories.
- Pressure sge, Kmsrup
sensor pir ype DS: PN16
- Pressure sge, Kmsrup
pocke sensors ype PL: PN25
A medium emperures bove 90 °C we recommend flnge sensors s well s wll-mouning of
clculor.
A medium emperures below mbien emperure, MULTICAL® 403 mus be wll mouned nd
he condension-proof version, ype 403-T, mus be used.

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2 Mounting of temperature sensors
The emperure sensors used for mesuring inle nd oule emperures respecively,
consiue mched sensor pir, which mus never be sepred. Temperure sensors re
usully mouned in he clculor from he fcory. According o EN 1434/OIML R75 he cble
lengh mus no be chnged. Should replcemen be necessry, boh sensors mus be replced.
The sensor mrked wih red sign is o be inslled in he inle pipe. The oher sensor, mrked wih
blue sign, is o be inslled in he oule pipe. For mouning in he clculor, see he prgrph
”Elecricl connecion”.
Note: The sensor cbles mus neiher be exposed o jerking nor pulling. Plese be wre of his
when binding he cbles, nd be creful no o pull he binders unnecessrily igh s his
my dmge he cbles. Plese lso noe h emperure sensors mus be mouned from
below in cooling nd he/cooling insllions.
2.1 Short direct sensor (DS)
The shor, direc sensors up o DN25 cn be mouned in specil bll vlves wih buil-in M 10
socke for he shor direc sensor. They cn lso be mouned in insllions wih sndrd ee-
pieces. Kmsrup A/S cn supply R½ nd R¾ brss nipples h fi our shor direc sensors. The
shor direc sensor cn be lso be mouned direcly in seleced flow sensors from Kmsrup A/S.
Fsen he sensors’ brss unions lighly (pprox. 4 Nm) using 12 mm fce wrench, nd sel he
sensors wih sel nd locking wire.

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2.2 Pocket sensor (PL)
The sensor pockes cn be mouned in e.g. welding sleeve or in 45° lerl Y-piece. The ip
of he sensor pocke mus be plced in he middle of he flow. Push he emperure sensors s
deep s possible ino he pockes. If shor response ime is required, “non-hrdening” hermlly
conducive pse cn be used. Push he plsic sleeve on he sensor cble ino he sensor pocke
nd secure he cble by mens of he enclosed M4 seling screw. Fsen he screw wih your
fingers only. Sel he pockes using sel nd locking wire.
A
A
B
B
B
B
SECTION
B-B
SCALE
1 : 1

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2.3 Temperature sensor compatibility with flow sensors
The size of he flow sensor deermines which emperure sensors you cn use nd how hey re
mouned. The below ble shows which emperure sensor ypes o use wih which flow sensor.
Flow sensor Temperature sensor
Cn be mouned in flow
sensor.
Cnno be mouned in flow
sensor.
qpDN G DS 27.5 DS 38 Ø5.8 mm pocket
0.6-1.5 15 G¾B X
0.6-1.5 20 G1B X
3.5-6 25 G5/4B X
10 40 G2B X
15 50 - X

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3 Mounting of flow sensor
Prior o insllion of he flow sensor, he sysem should be flushed nd proecion plugs/plsic
diphrgms removed from he flow sensor.
Correc flow sensor posiion (inle or oule) ppers from he disply of MULTICAL® 403. Mouning
in inle pipe is symbolised by , wheres mouning in oule pipe is symbolised by . The
flow direcion is indiced by n rrow on he flow sensor.
3.1 Mounting of couplings, and short direct sensor in MULTICAL® 403 flow sensor
The shor direc sensor from Kmsrup my be
inslled in PN16 insllions only. The blind
plug which is mouned in he MULTICAL® 403
flow sensor from he fcory cn be used in
connecion wih boh PN16 nd PN25.
The flow sensor cn be used in boh PN16 nd
PN25 insllions nd is vilble wih eiher
PN16 or PN25 mrking s required.
Enclosed couplings, if ny, re only inended for
PN16. Suible PN25 couplings mus be used in
PN25 insllions.
Gske
Torque ~4 Nm
Srigh inle: MULTICAL® 403 neiher requires srigh inle nor srigh oule o mee he
Mesuring Insrumens Direcive (MID) 2014/32/EU, OIML R75:2002, EN 1434:2007 nd EN
1434:2015. A srigh inle secion will only be necessry in cse of hevy flow disurbnces before
he meer. I is recommended o follow he guidelines of CEN CR 13582.

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3.2 Flow sensor position
A Recommended flow sensor posiion.
B Recommended flow sensor posiion.
C Unccepble posiion due o risk of ir
build-up.
D Accepble posiion in closed sysems.
E A flow sensor ough no o be plced
immediely fer vlve, wih he
excepion of block vlves (bll vlve ype)
which mus be fully open when no used for
blocking.
F A flow sensor mus never be plced on he
inle side of pump.
G A flow sensor ough no o be plced fer
double bend in wo plnes.
E
F
G
BC
D
A
In order o void cviion, he bck pressure he flow sensor (he pressure he flow sensor
oule) mus be minimum 1.5 br qp(nominl flow) nd minimum 2.5 br qs(mximum flow).
This pplies o emperures up o pprox. 80 °C.
The flow sensor mus no be exposed o lower pressure hn mbien pressure (vcuum).

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3.3 Mounting of MULTICAL® 403 flow sensor
90° 90°
90° 90°
The flow sensor cn be mouned horizonlly, vericlly, or n ngle.
90° 90°
The flow sensor should be mouned 0° nd cn be urned downwrds o 90°.
Altri manuali per MULTICAL 403
4
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