Kargo Master 40963 Manuale utente

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40963/40943PartsList

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FrontTorqueTubePivotAssy.RearTorqueTubePivotAssy.

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FrontLadderPanAssy.(1)RearLadderPanAssy.(1)

      

Latch(1)LadderHook(2LadderStop(2)DampenerMntBrkt(2)Roller(4)Axle(2)Dampener(1)

NoDampenerMntBracketsin40943

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TorqueTube(1)

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LadderPanStiffener(1)

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HandleAssy.(1)

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Tools Needed

8' Tape Measure 1/4" End Wrench

1/4" Socket 5/16" End Wrench

5/16" Socket Hamme

Hardware Pack

(a)

Qty 2 -

5/16"-18 x 3/4" Carriage Bolt

(b)

Qty 10 -

5/16" Flat Washer

( c)

Qty 4 -

5/16" Lock Washer

(d)

Qty 6 -

5/16"-18 Nyloc Nut

(e)

Qty 4 -

5/16"-18 x 5/8" Hex Bolt

(j)

Qty 6 -

1/4"-20 x 7/8" Fully Threaded Hex Bolt

(k)

Qty 12 -

1/4" Flat Washer

(l)

Qty 6 -

1/4"-20 Nyloc Nut

(m)

Qty 1-

E6000

(n)

Qty 4-

3/8" Nylon Washer

(p)

Qty 2-

Nylon Spacer

For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 7:00 A.M. to 4:00 P.M (PST)

40963 40943 Harware List

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40963/40943InstallationInstructions

Step1

Bolt“Dampenermountingbracket”underneaththecrossbow(bothfrontandrear)asshownbelowusing3/8”x3/4Boltswithflatandlock

washers.

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Step2

Bolt“TorquetubepivotAssy.”underneaththecrossbow(bothfrontandrear)asshownbelowusing3/8”x3/4Boltswithflatandlock

washers.Besuretohavethe3holeflangesfacingeachother(rearbowshown).Youmayneedtodetachthefeetandliftthecrossbow

slightlytogetintoplace.

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Step3

Attachthe“TorqueTube”betweentheflangedplatesonthe“TorqueTubepivotAssy.”Using¼”x7/8”boltsasshownbelow.Besurethe

“TorqueTubepivotAssy.”arelineduppriortoboltingthemtogether.Youcannowre‐attachthefeet.

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Step3continuned.

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Step4

Nextattachthe“Dampener”totherearbowassembly.Makesurethe“TorqueTubePivotAssy.”isrotatedsothecamispointedtowards

thecenterofthevan.Attachtheshaftendofthe“Dampener”tothecamusingthe5/16”pin,makesurethecotterpinissecure.Now

attachthebodyendtothe“DampenermountingBracket”usingthe5/16”x21/4”pin,sandwichthenylonspacer(p)tosecurethe

dampenerinthemiddleofthebracket.

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NylonSpacer

Dampener

4

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Step5

Attachthe“Latch”Totherearbowassy.asshownbelowusing5/16”x3/4”carriagebolts(a)withflatwashers(b)andnylocknuts(d).

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Step6

Nextinstallthe“Axles”and“Rollers”attheendofbothfrontandrearcrossbow.The“Axle”justslidesinandthe“Rollers”slideoverthe

endsofthe“Axle”asshownbelow,makesureinsertthenylonwashers(n)betweenthewheelsandcrossbow.

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Step7

Nextinstallthe“LadderPanAssy.”Aligncutoutsin“LadderPanAssy.”withthe“Rollers”andguidethearmsontothe“TorqueTubePivot

Assy.”Asyoulowertheassemblyontotherollers.Insert5/16”x2”boltswithflatwasherandnylocknutsthrougharmsand“TorqueTube

Assy.”Makesurethe“RearLadderPanAssy.”isontherearcrossbow.

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Step8

Installhandleassembly,useE6000on5/16”x2”boltstokeepwateroutofthetube.Besurehandlewillclearthebackofthe

van.

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6

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Step9

Attachladderpanstiffener,intheclosedposition,using5/16”x5/8”bolts(e)withlockwashers(c)andflatwashers(b).‐

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(c)

(b)

(e)

7

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Step10

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Attachladderhookstoladderpanson5/16”studsindesiredlocation(DiagramA).Attachladderstopstocoincidewithladder

hooksbyremoving3/8”x3/4”boltandplacingstopsothetabonthestopgoesintothecorrespondingslot.Thediagrambelow

showsinthelowerpositioncommonlyusedforextensionladders.Youcaninstallintheupperpositionintherearforstep

ladders(asshowninlastview).

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8

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InstallationCompleteforExtensionLadder

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InstallationCompleteForStepLadder

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