Kinder Ceasar Manuale utente

Ceasar

INSET LIVE FUEL-EFFECT GAS FIRES

Installation and aintenance Instructions

Hand these instructions to the owner following installation

odel No’s KICC** N, KICC**SN & KICC**RN are only for use on

Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.

** denotes trim and fret colour / finish variant supplied with the

product

CONTENTS

Section 1 Information and Requirements PAGE

1.0 Appliance Information 3-4

1.1 Conditions of Installation 5

1.2 Flue and chimney suitability 5

1.3 Fireplace / surround suitability 6

1.4 Shelf position 6

1.5 Chimney inspection 6

1.6 Fire place opening / catchment space 7-8

1.7 Fitting to Metal Flue Boxes 9

1.8 Hearths 9

1.9 Spillage Monitoring System 9

Section 2 Installation of Fire

2.1 Unpacking the fire 10

2.2 Installing the fire box 10-18

2.3 Gas tightness and inlet pressure (MC models) 19

2.4 Gas tightness and inlet pressure (SC models) 19

2.5 Gas tightness and inlet pressure (RC models) 20

Section 3 Assembling Fuel Bed and Commissioning

3.1 Assembling the ceramics and fuel bed 21-24

3.2 Fixing the Infra-red Eye in position 24-25

3.3 Connecting the battery pack 26

3.4 Fitting the trim 27

3.5 Fitting the fret / ashpan 28

3.6 Lighting the appliance (Manual control models) 28

3.7 Lighting the appliance (Slide control models) 28-29

3.8 Lighting the appliance (Remote control models) 29-30

3.9 Checking for clearance of combustion products 30

Section 4 aintenance

4.1 Removal of the Burner Assembly (Manual control models) 31

4.2 Removal of the Piezo Igniter 31

4.3 Removal of the Control Tap 32

4.4 Removal of the Pilot Assembly 32

4.5 Removal of the Burner Assembly (Slide control models) 33

4.6 Removal of the Battery Ignitor 33

4.7 Repacing the Battery 33-34

4.8 Removing the Oxy-Pilot Assembly 34

4.9 Replacing the Control Cable 34-35

4.10 Removal of the Burner Assembly (Remote control models) 36

4.11 Removal of the Valve 36

4.12 Removal of the Oxy-Pilot Assembly 36-37

4.13 Replacing the Battery 37

This appliance is manufactured by:-

BFM Europe Ltd, Trentham Lakes, Stoke-on-Trent, ST4 4TJ

SECTION 1

INFOR ATION AND REQUIRE ENTS

1.0 APPLIANCE INFOR ATION

Model ICC**MN (MC)

ICC**SN (SC)

ICC**RN (RC)

Gas Type G20

Main injectors (2 off) Size 260

Pilot Type Copreci

21100 / 141 (MC)

21100 / 162 (SC & RC)

Max. Gross Heat Input : 6.9 kW

Min. Gross Heat Input : 4.2 kW

Cold Pressure : 20.0 mbar +/- 1.0mbar (G20 Models)

Ignition : Push Button Piezo (MC models)

1.5V Battery Generator (SC models)

9V Battery Generator (RC models)

Electrode Spark Gap 4.5mm Nominal

Weight (with fender) 26 kg MC

26.5 kg SC / RC

Fire box Dimensions

Width : (with trim, no spacer) 502mm

Height : (with trim, no spacer) 586mm

Depth : (overall-without fender) 250mm

Gas Connection 8mm Compression (Supplied with fire)

Efficiency Declaration

The efficiency of this appliance has been measured as specified in

BS 7977-1 : 2002 and the result is 58%.

The gross calorific value of the fuel has been used for this efficiency

calculation. The test data from which it has been calculated has been certified by

Advantica. The efficiency value may be used in the U Governments Standard

Assessment Procedure (SAP) for energy rating of dwellings.

INSTALLATION REQUIRE ENTS

1.1 CONDITIONS OF INSTALLATION

It is the law that all gas appliances are installed only by a Registered Installer, in

accordance with these installation instructions and the Gas Safety (Installation and

Use) Regulations 1998 as amended. Failure to install appliances correctly could

lead to prosecution. It is in your own interest and that of safety to comply with the

law.

The installation must also be in accordance with all relevant parts of the Local and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following British Standard Code of Practice.

1. BS 5871 Part 2 Installation of Inset Live Fuel Effect Gas Fires

2. BS 6891 Installation of Gas Pipework

3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. BS 1251 Open fire place components

5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances

6. BS 6461 Part 1 Installation of Chimneys and flues

7. IS 813 : 1996 Domestic Gas Installation (Republic of Ireland)

No purpose made additional ventilation is normally required for this

appliance, when installed in G.B. When Installing in I.E. please consult

document I.S. 813 : 1996 Domestic Gas Installation, which is issued by the

National Standards Authority of Ireland. If installing in Northern Ireland,

please consult local building regulations. Any purpose made ventilation

must be checked periodically to ensure that it is free from obstruction.

1.2 FLUE AND CHI NEY SUITABILITY

This appliance is designed for use with conventional brick built or lined chimneys

and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.

All flues must conform to the following minimum dimensions.

inimum diameter of circular flues 125 mm (Without Flue

Restrictor Fitted)

inimum effective height of all flue types 3 metres

When fitting to conventional chimneys or 175mm flues it may be desirable to

fit the flue restrictor baffle (supplied) to reduce the flue flow and increase the

efficiency of the fire. Safe clearance of products must always be checked by

carrying out a smoke match test as described.

1.3 FIREPLACE / SURROUND SUITABILITY

The fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials.

The fire is suitable for fitting to non-combustible fire place surrounds and

proprietary fire place surrounds with a temperature rating of at least 150oc.

If a heating appliance is fitted directly against a wall without the use of a fire

surround or fire place all combustible material must be removed from behind

the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be

affected by the rising hot air and scorching and/or discoloration may result.

Due consideration should be made to this when installing or decorating.

1.4 SHELF POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 200mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 FLUE / CHI NEY INSPECTION

Before commencing installation, a flue or chimney should be inspected to ensure

that all the following conditions are satisfied.

1. Check that the chimney / flue only serves one fire place and is clear of any

obstruction. Any dampers or register plates must be removed or locked in

the open position.

2. Brick/stone built chimneys or any chimney or flue which has been used for

an appliance burning fuel other than gas must be thoroughly swept. The

base of the chimney / flue must also be thoroughly cleared of debris etc.

3. Any under-floor air supply to the fire place must be completely sealed off.

4. Ensure that the inside of the chimney / flue is in good condition along it’s

length and check that there is no leakage of smoke through the structure

of the chimney during and after the smoke pellet test.

5. Using a smoke pellet, check that there is an up-draught in the

chimney / flue and that the smoke can be seen issuing from the

terminal / chimney pot outside.

There must be no leakage of smoke through the structure of

the chimney during or after the smoke pellet test and it is

important to check inside upstairs rooms adjacent to the chimney /

flue.

Check the chimney pot / terminal and general condition of the

brickwork or masonry. If the chimney or flue is in poor condition or if

there is no up-draught do not proceed with the installation. If there is a

history of down-draught conditions with the chimney / flue, a tested and

certificated flue terminal or cowl suitable for the relevant flue type should

be considered.

6. A spillage test must always be carried out during commissioning of

the appliance.

1.6 FIRE PLACE OPENING AND CHI NEY CATCH ENT SPACE

The front opening of the fire place must be between 400 and 450 mm wide, and

between 550 and 570mm high. If the opening exceeds these dimensions then a

surround must be constructed from suitable non-combustible material to produce a

correct size opening. Any surround must be suitably sealed to the fire place to

prevent leakage. See below in fig.1

When installing into a brick built chimney, you must ensure that there is sufficient

depth to accomodate any debris which may fall from the chimney. This depth

must be sufficient to accomodate 12 litres of volumetric space.

Fire Opening

400mm Minimum

450mm Maximum

580mm

Minimum

470mm Minimum

Fig. 1

550mm Minimum

570mm Maximum

Minimum Flat

ealing Area

Table A - Installation Depth Requi ements fo a Kinde Ceasa being installed

into a b ick built chimney, equi ing 12.0 lit es of deb is collection volume

(fig. 2)

Opening Width (mm) Minimum Depth Required (mm)

400 (minimum opening width) 298

410 392

420 285

430 280

440 273

450 (maximum opening width) 269

For example, if the appliance was to be fitted into a 400mm wide opening, the

depth required would be 298mm. See fig. 2 below for explanatory diagram.

Fig. 2

Opening Width ( e.g. 400mm)

Depth Required

(e.g. 298mm

minimum)

1.7 FITTING TO PRE-FABRICATED TWIN WALL ETAL FLUE BOXES

The appliance may be fitted to twin wall metal flue boxes conforming to the

constructional requirements of BS 715 / BS EN 1856-2, (for example the Selkirk

LFE 175 box). The box must have a minimum flue diameter of 175mm internal

and minimum internal dimensions of 300mm deep by 560mm high by 400mm

wide. There are no maximum dimensional requirements for the box. The top face

of the box must be insulated with a minimum thickness of 50mm of

non-combustible mineral wool insulation or similar material. The flue box must

stand on a non-combustible base of minimum thickness 12mm.

1.8 HEARTHS

This appliance must only be installed on to a concrete or non-combustible hearth.

The hearth material must be a minimum thickness of 13mm with the top surface at

least 50mm above the floor. The hearth must be fitted symmetrically about the fire

opening and have a minimum width of 760mm and a minimum projection of

300mm forwards from the fire opening.

1.9 SPILLAGE ONITORING SYSTE

This appliance is fitted with an atmosphere sensing spillage monitoring system in

the form of an oxygen sensing pilot. This is designed to shut the fire off in the

event of a partial or complete blockage of the flue causing a build up of

combustion products in the room in which the fire is operated. The following are

important warnings relating to this spillage monitoring system :-

1) The spillage monitoring system must not be adjusted by the installer.

2) The spillage monitoring system must not be put out of operation.

3) When the spillage monitoring system is exchanged only a complete original

manufacturers part may be fitted. It is not possible to replace individual parts on

the pilot system on this appliance, only a complete pilot assembly (including the

thermocouple) may be fitted.

SECTION 2

INSTALLATION OF FIRE

2.1 UNPACKING THE FIRE

Carefully lift the fire out of the carton. Remove the loose item packaging carefully

from the front of the appliance. Check the contents as listed :-

Packing Check List

1 off Fire box / burner assembly

1 off Fender & Ashpan Cover (boxed)

4 off Cast trim mounting brackets and screws

1 off Boxed ceramic base, front ceramic rail and 20 coals (18 large, 2 small)

coals

1 off Remote control handset (RC models only)

1 off Loose items bag

1 off each User instruction book and Installation book

1 off Battery Pack (RC models only)

1 off Cast Trim

2.2 INSTALLING THE FIRE BOX

Establish which type of flue you are intending to install the fire in to :-

225 x 225mm (9 inch x 9 inch) brick built chimneys

175mm (7 inch) diameter lined brick or stone flue, insulated pre-fabricated

metal flue box to BS 715 / BS EN 1856-2

When installing into 125mm (5 inch) diameter lined brick or stone flue, or

insulated pre-fabricated metal flue box to BS 715 / BS EN 1856-2. the

restrictor baffle must not be fitted.

A spillage test must always be carried out to check satisfactory

clearance of flue products, regardless of the type of flue the

appliance is being fitted to.

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