King Kutter II 999995 Manuale utente
ROTARYTILLER
OPERATOR MANUAL
Part No 999995 www.kingkutter.com
2150
EasternAve.
Gallipolis, Ohio 45631
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TO THE PURCHASER
This manual contains valuable information about your
new King Kutter II Rotary Tiller. It has been carefully pre-
pared to give you helpful suggestions for operating, adjust-
ing, servicing and ordering repair parts.
Keep this manual in a convenient place for quick and
easy reference. Study it carefully. You have purchased a
dependable and sturdy tiller, but only by proper care and
operation can you expect to receive the service and long life
designed and built into it.
Sometime in the future your tiller may need new parts to
replace those that are worn or broken. If so, go to your dealer
and provide him with the model and part number.
Customer Information
Name_______________________________________________
PurchasedFrom______________________________________
DatePurchased______________________________________
ModelNo.___________________________________________
SerialNo.___________________________________________
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It is the purchaser and/or operator’s responsibility to….
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zRead and understand the information contained in
this manual.
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zOperate, lubricate, assemble and maintain the equip-
ment in accordance with all instructions and safety
procedures in this manual.
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zInspect the equipment and replace or repair any parts
that are damaged or worn which under continued op-
eration would cause damage, wear to other parts, or
cause a safety hazard.
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zReturn the equipment or parts to the authorized King
Kutter dealer, from where it was purchased, for ser-
vice or replacement of defective parts that are covered
by warranty. (The King Kutter II Factory may inspect
equipment or parts before warranty claims are hon-
ored.)
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zPayment of all costs incurred by the dealer for travel-
ing to or transporting the equipment for warranty
inspection and or claims.
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CONTENTS
ITEM PAGE
Safety .........................................................................6
Assembly Instructions................................................8
Before Putting Into Service ........................................8
Safety Training ......................................................... 11
Transportation Safety...............................................15
Attaching To Tractor .................................................16
Sizing PTO...............................................................18
Operating Instructions..............................................19
Maintenance.............................................................20
Maintenance Safety .................................................20
Safety Decal's And Locations...................................22
Replacement Parts...................................................28
PTO Shaft Parts.......................................................30
Gearbox Parts....................................................32
Warranty...................................................................36
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SIGNAL WORDS:
The signal words DANGER, WARNING and CAUTION are used with
the safety messages in this manual and with each safety sign. They
are defined as follows:
DANGER: Indicates an immediate hazardous situation that, if not
avoided, could result in serious injury or death. This signal word is to be
limited to the most extreme situations typically for machine components
that, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not
avoided, could result in serious injury or death, and includes hazards
that are exposed when guards are removed. It may also be used to alert
against unsafe practices.
CAUTION: Indicatesapotentiallyhazardoussituationthat,ifnotavoided,
may result in minor or moderate injury. It may also be used to alert
against unsafe practice.
If you have any questions not answered in this manual or require additional
copies or the manual is damaged, please contact your local dealer or US&C
Sales P.O. Box 1200 Winfield, AL 35594 (205) 487-3202 or
www.kingkutter.com
READ AND FOLLOW THE INSTRUC-
TIONS IN THIS MANUAL AND ESPE-
CIALLY IN THE SAFETY SECTION.
FAILURE TO DO SO CAN RESULT IN
SERIOUS INJURY OR DEATH.
TAKE NOTE! THIS SAFETY ALERT
SYMBOL FOUND THROUGHOUT
THIS MANUAL IS USED TO CALL
YOUR ATTENTION TO INSTRUC-
TIONS INVOLVING YOUR PERSONAL
SAFETY AND THE SAFETY OF OTH-
ERS.
SAFETY
THISSYMBOLMEANS
ATTENTION!
BECOME ALERT!
YOUR SAFTEY IS INVOLVED
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EQUIPMENT SAFETY GUIDELINES
zSafety of the operator and bystanders is one of the main concerns in designing and
developing a tiller. However, every year accidents occur which could have been avoided
by a few seconds of thought and a more careful approach to handling equipment. You,
the operator, can avoid many accidents by observing the following precautions and insist
those working with you, or for you, follow them.
zIn order to provide a better view, certain photographs or illustrations in this manual may
show an assembly with a safety shield removed. However, equipment should never be
operated in this condition. Keep all shields in place. If shield removal becomes neces-
sary for repairs, replace the shield prior to use.
zReplace any safety sign that is not readable or missing. Location of such safety signs
are indicated in this manual.
zNever use alcoholic beverages or drugs that can hinder alertness or coordination while
operating this equipment. Consult your doctor about operating this machine while taking
prescription medications.
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zUnder no circumstances should children under the age of 18 be allowed to work
with this equipment. Do not allow persons to operate or assemble this unit until
they have read this manual and have developed a thorough understanding of
the safety precautions and how it works. Review the safety instructions with all users
annually.
zThis equipment is dangerous to children and persons unfamiliar with its operation. The
operator should be a responsible, properly trained and physically able person familiar
with farm machinery and trained in this equipment’s operations. If the elderly are assist-
ing with farm work, their physical limitations need to be recognized and accommodated.
zUse a tractor equipped with a Roll Over Protective System and seat belts. (ROPS)
zNever exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,
is in question- DON’T TRY IT.
zDo not modify the equipment in any way. Unauthorized modification could result in seri-
ous injury or death and may impair the function and life of the equipment.
zIn addition to the design and the confirmation of this implement, including safety signs
and safety equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence, and proper training of personnel involved in the opera-
tion, transport, maintenance, and storage of the machine. Refer also to safety messages
andoperationinstruction ineachof theappropriatesections ofthetractor andtillermanuals.
Pay close attention to the safety signs affixed to the tractor and the tiller.
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ROTARYTILLER ASSEMBLYINSTRUCTIONS
STEP 1
Withrotarytillerstillincrate,layflatonalevelsurface.Cutbandingstrapsonthetwo(2)uprightcrate
posts.
STEP 2
Removethetop&uppersidesectionsofthecrate,leavingtherotarytillerrestingonthebottomsec-
tion.
STEP 3
RemovetiewireholdingthePTOshaftandsetasidePTO.
STEP 4
Attachtilleraccordingtoyourtractorsmanualand usingtheinstructionsonpages16and17.
STEP 5
Installtailbackplatechain.
STEP 6
InstallPTOshaftasoutlinedintheAttachingtoTractor Section, pg16-19.
Note: The safety chains on the PTO shaft should be attatched to the tractor
and tiller to prevent the plastic safety shield from rotating.
BEFORE PUTTING ROTARYTILLER INTO SERVICE
(IMPORTANT-INSTRUCTIONS PRIOR TO START UP)
SHIPPED WITHOUT OIL IN GEAR BOXES AND WITHOUT GREASE IN
GREASE FITTINGS. UNIT MUST BE SERVICED BEFORE USING.
• Fill Gearbox using gear oil (type GL5-85W 140 or Triple Zero
Grease; which can be poured, and has "EP" i.e. "Extreme Pressure"
additives.)
• For all Grease Fittings use TYPE/grade II tube grease.
STEP 1 Place rotary tiller so that the deck is secure and level.
STEP 2 Remove 1/2” Pipe Plug (Located at top of transmission gearbox). See
Figure A.
STEP 3 Fill gearbox using gear oil until gearbox is approximately 1/2 full. See
Figures B.
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STEP 4 Replace and tighten the 1/2” pipe plug and clean away any excess oil.
See Figure C.
STEP 5 Remove 1/2” Pipe Plug (Located at top of side gearbox, See Figure D)
and the 1/8" check plug (Located in side of the side gearbox).
STEP 6 Fill side gearbox using gear oil until the oil begins to overflow from the
checkplug hole. See Figure E.
STEP 7 Replace and tighten the 1/2” vent plug and the 1/8" check plug. Clean
away any excess oil. See Figure F.
STEP 8 Grease the grease fitting on the "out-board hub," the two (2) grease fittings on
the PTO universal joints, the two (2) grease fittings on the PTO safety shield
and the inner surface portion of the PTO shaft. See Figures G,H and I.
CAUTION:
DO NOT over fill gearbox. This could cause damage to oil seals and can
cause permanent damage to the gearbox. This issue will not be covered
under warranty.
FigureA Figure B
Figure C
Figure D
Figure F
Figure H
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Figure E
Figure G
Figure I
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