Kingspan SC100 Manuale utente

SOLARTHERMIE - SOLAR THERMAL - SOLAR TÉRMICO - SOLAIRE THERMIQUE - SOLARE TERMICO

Installation and operating instructions

Temperature difference controller

4 inputs, 2 outputs

728.138 | Z02 | 08.12 | Subject to change due to technical improvements!

These operating instructions are part of the product.

Read these operating instructions carefully before use,

keep them over the entire lifetime of the product,

and pass them on to any future owner or user of this product.

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Index

1 Safety....................................................................................4

1.1 Proper usage............................................................................ 4

1.2 Dangers during assembly/commissioning................................ 4

1.3 Detecting faults ....................................................................... 5

1.4 Hot water temperature............................................................ 5

1.5 Disposal ................................................................................... 5

1.6 Exclusion of liability ................................................................. 5

2 Case overview ......................................................................6

3 About this manual ...............................................................7

3.1 Applicability ............................................................................. 7

3.2 Users ........................................................................................ 7

3.3 Description of symbols ............................................................ 7

4 Installation ..........................................................................8

4.1 Opening/closing the housing................................................... 8

4.2 Assembly.................................................................................. 9

4.3 Electrical connection.............................................................. 10

4.4 Dismantling............................................................................ 11

4.5 Terminal plan ........................................................................ 12

5 Commissioning...................................................................15

5.1 Setting the language ............................................................ 15

5.2 Setting the system group................................................15

5.3 Setting the system ................................................................. 15

6 Modes of operation ...........................................................16

6.1 "OFF" mode ............................................................................ 16

6.2 "Automatic" mode.................................................................. 16

6.3 "Manual" mode ...................................................................... 16

7 Settings...............................................................................17

7.1 Systems.................................................................................. 17

7.2 Functions ............................................................................... 24

7.3 Parameters............................................................................. 35

7.4 Storage priority...................................................................... 37

7.5 Language............................................................................... 38

7.6 Factory settings...................................................................... 38

8 Automatic operation..........................................................39

8.1 Status display......................................................................... 40

8.2 Temperature sensor min/max display..................................... 40

8.3 Operating hours display for pumps switching valves ............ 40

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9 Fault finding.......................................................................41

9.1 Causes of problems ............................................................... 42

9.2 Pt1000 temperature sensor values......................................... 43

10 Information windows ........................................................44

11 Plausibility indices..............................................................46

12 Legal guarantee .................................................................47

13 Technical data.....................................................................48

13.1 Performance data .................................................................. 48

13.2 Parameter settings................................................................. 49

13.3 Parameter values for functions ............................................. 52

14 Notes ..................................................................................55

Product information

EC declaration of conformity

"This product conforms to the applicable European directives with

regard to its design and its operating behaviour. This conformity has

been verified. Further information in this regard can be obtained from

your dealer."

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1 Safety

1.1 Proper usage

The temperature difference controller (hereinafter referred to as controller) is an independently installed

electronic temperature controller for on-surface installation, and may only be used for controlling solar

thermal systems within the permissible ambient conditions (see chapter 13 "Technical data").

The controller must not be operated in the following environments:

outdoors

in damp rooms

in rooms where highly flammable gas mixtures can occur

in rooms in which the operation of electrical and electronic components may cause dangers to arise

1.2 Dangers during assembly/commissioning

The following dangers exist during installation/commissioning of the controller and during operation (in

case of installation errors):

Risk of death by electrocution

Risk of fire due to short-circuit

Damage to any of the constructional fire safety measures present in the building due to incorrectly

installed cables

Damage to the controller and the connected devices due to improper ambient conditions, inappropri-

ate power supply and the connection of prohibited devices, faulty devices, or devices not included in

the device specifications, as well as incorrect assembly or installation.

NOTE

Observe the controller's type plate!

Therefore, all safety regulations apply when working on the mains supply. Only electricians may perform

work that requires opening the controller (such as electrical connection work).

When laying cables, ensure that no damage occurs to any of the constructional fire safety measures

present in the building.

Make sure that the permissible ambient conditions at the installation site are not exceeded (see chap-

ter 13 "Technical data").

Be sure to comply with the specified ingress protection.

Labels and markings applied in the factory may not be altered, removed or rendered unreadable.

Before connecting the device, make sure that the power supply matches the specifications on the type

plate.

Make sure that all devices which are connected to the controller conform to the technical data of the

controller.

Secure the device against unintentional start-up.

All work on an open controller must be performed with the mains supply disconnected.

Protect the controller against overloading and short-circuiting.

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1.3 Detecting faults

Check the display regularly.

In case of faults, isolate the cause (see chapter 9.1 "Causes of problems").

As soon as it becomes evident that safe operation is no longer guaranteed (e.g. visible damage),

remove the device from the mains supply immediately.

Have trained professional personnel remedy the fault.

1.4 Hot water temperature

In order to limit the hot water temperature to 60 °C at the outlets, a hot water mixer must be installed.

1.5 Disposal

Dispose of the controller in accordance with the regional regulations.

1.6 Exclusion of liability

The manufacturer can neither monitor the compliance with this manual nor the conditions and methods

during the installation, operation, usage and maintenance of the controller. Improper installation of the

system may result in damage to property and, as a result, to bodily injury.

Therefore, the manufacturer assumes no responsibility and liability for loss, damage or costs which result

from or are in any way related to incorrect installation, improper operation, incorrect execution of installa-

tion work and incorrect usage and maintenance.

Similarly, we assume no responsibility for patent right or other right infringements of third parties caused

by usage of this controller.

The manufacturer reserves the right to make changes to the product, technical data or installation and

operating instructions without prior notice.

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2 Case overview

Automatic

Manual

Off

Fuses

(see chapter 13)

Replacement fuses

(see chapter 13)

Power connection

Outputs Inputs Strain relief

Operating buttons

Arrow up

for scrolling up through the menus

SET button

Confirmation or Activation of a value

ESC button

escape key

Arrow down

for scrolling down through the menus

Display

Display for controller operation and

system settings

Operating switch

The following modes of

operation can be selected:

- Manual

for commissioning

and testing for function

- Automatic

for automatic operation

- Off

for switching off the outputs

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3 About this manual

3.1 Applicability

This manual describes the installation, commissioning, operation, maintenance and dismantling of the

temperature difference controller for solar thermal energy systems. When installing the remaining compo-

nents, e.g. solar collectors, pump assemblies, storage units, pumps and switching valves, be sure to observe

the appropriate installation instructions provided by each manufacturer.

3.2 Users

Installation, commissioning, maintenance and dismantling of the controller may only be performed by

trained professional personnel. Before commissioning, the controller must be professionally assembled and

installed by professional personnel in accordance with the applicable regional and transregional regulations

as well as the safety instructions and general instructions within these installation and operating instruc-

tions. The professional personnel must be familiar with these operating instructions.

The controller is maintenance-free.

Use the controller only after first thoroughly reading and understanding these operating instructions and

the safety instructions. Adhere to all safety instructions and consult professional personnel in the event of

any ambiguities.

This device is not intended for persons (or children) with physical, sensory, or mental disabilities, or who

have inadequate experience and knowledge, unless they are instructed in the use of the device, and initially

supervised, by a person responsible for their safety. Children should not be left alone with the device, to

ensure that they do not play with it.

3.3 Description of symbols

3.3.1 The structure of the warning notices

SIGNAL WORD

Type, source and consequences of the danger!

Measures for avoiding danger.

3.3.2 Danger levels in warning notices

Danger level Likelihood of

occurrence Consequences resulting

from non-compliance

DANGER Imminent

threat of danger Death, serious

bodily injury

WARNING Possible

threat of danger Death, serious

bodily injury

CAUTION Possible

threat of danger Minor

bodily injury

CAUTION Possible

threat of danger Property damage

3.3.3 Notes

NOTE

Note on easier and safer working habits.

Measures for easier and safer working habits.

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3.3.4 Other symbols and markings

Symbol Meaning

✓Precondition for action

Call to action

Result of action

• List

Emphasis on

issue at hand Emphasis on issue at hand

:Press "Arrow up/down" for scrolling

:Press "Arrow down" for scrolling through the menu

or to adjust a value

:Press "Arrow up" for scrolling through the menu or

to adjust a value

SET: Press "SET" button to confirm or activate a value

ESC: Press "ESC" button to cancel

4 Installation

4.1 Opening/closing the housing

DANGER

Risk of death by electrocution!

Remove the controller from the power supply before opening the

case.

Make sure that the power supply cannot be unintentionally switched

back on.

Do not damage the casing.

Only switch the power supply back on after the casing has been closed.

The upper casing is connected to the lower casing by two latches, and

fastened with a screw.

4.1.1 Opening the case

Loosen the screw and remove the upper case in an upwards direction.

4.1.2 Closing the case

Place the upper case over the lower case at an angle. Insert the

latches into the recesses of the lower case.

Pivot the upper case down and feed the operating buttons through

the matching holes.

Fasten the casing tightly with the screw.

Operating buttons

Upper casing

Screw

Lower case

Latch

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4.2 Assembly

WARNING

Risk of electrical shock and fire if mounted in a damp environ-

ment!

Only mount the controller in an area where the ingress protection is

sufficient (see chapter 13 "Technical data").

4.2.1 Mounting the controller

CAUTION

Risk of injury and damage to the casing when drilling!

Do not use the casing as a drilling template.

Choose a suitable installation site.

Drill the upper fastening hole.

Screw in the screw.

Remove the upper casing.

Hang the case in the recess .

Mark the position of the lower fastening holes ,.

Remove the casing again.

Drill the lower fastening holes.

Rehang the case in the recess .

Screw the case firmly using the lower fastening holes and .

Mount the upper casing.

148

136

164

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4.3 Electrical connection

DANGER

Risk of death by electrocution!

Remove the controller from the power supply before opening the

case.

Observe all applicable legal guidelines and regulations of the local

electricity supplier.

NOTE

The device is to be connected to the mains by means of a plug with

grounding contact, or in the case of a fixed electrical installation, via a

disconnection device for complete disconnection in accordance with the

installation guidelines.

4.3.1 Preparing the cable feed

Depending on the type of installation, the cables may enter the device

through the rear of the case or the lower side of the case .

565

Feeding the cable through the rear of the case:

Remove the plastic flaps from the rear side of the case using an

appropriate tool.

WARNING

Risk of electrical shock and fire due to cables coming loose!

Install an external strain relief for the cables.

Feeding the cable through the lower side of the case:

Cut the left and right plastic flaps using an appropriate tool and

break them out of the case.

Fasten cable at position with the provided plastic links.

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