RZR1000-KIT
Install Guide
Go to Table of Contents PG 4/35 REV: B (1/11/2023)
List of Figures
Figure 1 - Back Driver View Showing Air Horn Location.............................................................................................7
Figure 2 - Back Passenger View Showing Air System Location...................................................................................7
Figure 3- Air Tank Fitting Locations ......................................................................................................................... 14
Figure 4- Compressor Disassembly.......................................................................................................................... 14
Figure 5- Compressor Hardware Installation .......................................................................................................... 15
Figure 6- Rubber Bushing & Brass Sleeve Installation............................................................................................. 15
Figure 7- Bracket Shown with Bushings & Sleeves Installed ................................................................................... 16
Figure 8- Rubber Grommet Cut Template............................................................................................................... 17
Figure 9- Trumpet Support Assembly...................................................................................................................... 18
Figure 10 - Drive Belt Cooling Tubing, to Remove................................................................................................... 19
Figure 11 - Air Intake Tubing, Removal ................................................................................................................... 20
Figure 12 - Firewall Heat Shield, Removal............................................................................................................... 20
Figure 13- RZR-201 (right) & RZR-202 (left) Hardware Preparation........................................................................ 21
Figure 14 - Driver Side Sway Bar Nuts/Bolts, to Remove ........................................................................................ 21
Figure 15- Tank Brackets Installed........................................................................................................................... 22
Figure 16- Compressor Bracket Installation, Part 1................................................................................................. 23
Figure 17- Compressor Bracket Installation, Part 2................................................................................................. 23
Figure 18- Tank Installation ..................................................................................................................................... 24
Figure 19 - Air Tank to Vehicle Clearance................................................................................................................ 25
Figure 20- Air Compressor Installed onto Compressor Bracket .............................................................................. 26
Figure 21- Tank Hardware Access from Oil Filter Panel .......................................................................................... 26
Figure 22 - Driver Side Sway Bar Final Torque of Nuts/Bolts .................................................................................. 27
Figure 23 - Air Compressor Final Install with Leader Hose Connection to Air Tank................................................ 27
Figure 24- Horn Bracket Installation 1..................................................................................................................... 28
Figure 25- Horn Bracket Installation 2..................................................................................................................... 29
Figure 26- Air Horn Installation ............................................................................................................................... 29
Figure 27 - Air Horn Installed to Brackets and Frame ............................................................................................. 30
Figure 28 – Suggested Wiring Diagram for Air System............................................................................................ 31
Figure 29- Illuminated Rocker Switch Wiring Diagram............................................................................................ 32
