Komatsu PC4000 Manuale utente

PC4000Asrev05

Edition 08/2005 1

General Assembly Procedure

Hydraulic Mining Shovel PC4000

________________________________________________________________________

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 2

Z23038

All stated information corresponds

to the present development and is

subject to possible future changes

without prior notice.

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 3

PAGE

GENERAL CONTENT

1. Overviews

1.1 Superstructure 5

1.2 Engine House 7

2. General

2.1 Delivery of the Excavator 9

2.2 Assembling of the Excavator 9

2.3 Transportation and Lifting 11

2.4 Manpower / Assembly Time 13

2.5 Assembly Site Requirements 15

2.6 Space and Placing Requirements 19

2.7 Preparation for Assembly 19

2.8 Basic Measurements and Weights 19

2.9 Transport Dimensions and Weights 21

3. Assembly sequence

3.1. Assembly of Undercarriage 23

3.1.1 Mounting of travel gear breather filters 25

3.1.2 Track tensioning system 27

3.2 Assembly of Superstructure onto the Undercarriage 29

3.3 Assembly of engine house 31

3.4 Mounting of Boom 33

3.5 Mounting of Hydraulic Oil Tank 35

3.6 Mounting of Hydraulic Oil Cooler 37

3.7 Mounting of Fuel Tank 39

3.8 Mounting of Hydraulic access Ladder 41

3.9 Mounting of Cab Base 43

3.10 Mounting of Counterweight 45

3.11 Mounting of Handrails, Steps and Gratings 47

3.12 Mounting of Cable transfer to the Operators Cab 49

3.13 Mounting of Cab 53

3.13.1 Mounting of cab air cleaner 55

3.14 Mounting of Bucket Cylinders 57

3.15 Mounting of Stick 59

3.15.1 Mounting of stick (backhoe) 61

3.16 Filling up hydraulic oil tank 63

3.17 Bleed air from all hydraulic tanks 65

3.18 Filling up fuel tank 67

3.19 Pre-checks prior Initial Start-up 69

3.20 Mounting of stick cylinders to the stick 73

3.21 Assembly of Bullclam Bucket to the Stick 75

3.22 Mounting of the pin seals 79

3.22.1 Mounting of pin seals (backhoe) 81

3.23 Connection of the cable harnesses

to the terminal rails in the switch box “X2” 83

3.24 Putting the Central Lubrication System into operation 87

3.25 Standard Application Torque Chart 89

2 cranes

1 crane

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 4

Z22586

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 5

1.1 Overview Superstructure (Z22586)

(1) Operator's cab with Falling Object Protective Structure (FOPS)

(2) Battery main switches

(3) Air cleaner for engine

(4) Cab support, contains the electric control system

(5) Swing circle

(6) Fuel tank

(7) Hydraulically operated access ladder

(8) Counter weight

(9) Hydraulic oil cooler

(10) Hydraulic oil reservoir

(11) Power take off (PTO) with hydraulic pumps

(12) Flexible coupling, oil filled

(13) Diesel engine

(14) Batteries

(15) Radiator

(16) Control valves with high pressure in-line filters

(17) Swing machinery

(18) Central lubrication system (CLS)

(19) Swing circle pinion lubrication system (SLS)

(20) Emergency escape ladder

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 6

Z21446

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 7

1.2 Overview Engine House (Z21446)

(1) Exhaust mufflers

(2) Engine air cleaner

(3) Expansion tank for radiator

(4) Central control and filter carrier

(5) Power take off (PTO)

(6) Main hydraulic pumps

(7) Auxiliary piggipack hydraulic pumps

(8) Hydraulic pump for radiator fan drive

(9) Hydraulic pump for the hydraulic oil cooler fan drive

(10) Suction oil reservoir

(11) Flex coupling, oil filled

(12) Batteries

(13) Diesel engine

(14) Hydraulic motor for radiator fan drive

(15) Coolant radiator with fuel cooler section

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 8

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 9

2. General

2.1 Delivery of the Excavator

The excavator is being delivered disassembled into its main

components. For the correct dimensions and weights please refer to the

packing list of your machine.

For assembling the excavator follow the instructions in this manual.

2.2 Assembling of the Excavator

•Personnel entrusted with work on the machine must have read

the Assembly Manual, the Operation,- Lubrication- and

Maintenance Manual and in particular the section on safety

before beginning work. Reading the instructions after work has

commenced is too late

If there are any questions concerning the assembling procedure,

contact your local Service Center.

Prior to first operation, inspect the excavator thoroughly with the Service

Engineer responsible for the erection of the machine. Check all fluid

levels according to the Lubrication and Maintenance Schedule.

Damages and defects caused by incorrect operation and maintenance

are not covered by the manufacturers guarantee.

)

•If the excavator is equipped with a fire suppression system,

make sure that the system is ready for operation.

Assembly Procedure PC4000

PC4000Asrev05

Edition 08/2005 10

Altri manuali per PC4000

Indice

Altri manuali Komatsu Escavatore

Komatsu

Komatsu PC210LCI-11 Guida all'installazione

Komatsu

Komatsu PC110R-1 Manuale

Komatsu

Komatsu 70001 Guida all'installazione

Komatsu

Komatsu PC290LC-11 Guida all'installazione

Komatsu

Komatsu PC160LC -7E0 Guida all'installazione

Komatsu

Komatsu 15045 Manuale

Komatsu

Komatsu PC270LL-7L Manuale

Komatsu

Komatsu ecot3 WA500-6 Guida all'installazione

Komatsu

Komatsu GALEO PC40MR-2 Manuale

Komatsu

Komatsu Breathesafe WA900-3EO Guida all'installazione

Komatsu

Komatsu PC200 -8 Guida all'installazione

Komatsu

Komatsu PC20R-8 Guida all'installazione

Komatsu

Komatsu HB215LC-3 Manuale

Komatsu

Komatsu PC600 -8E0 Guida all'installazione

Komatsu

Komatsu PC270-8 Manuale utente

Komatsu

Komatsu PC600LC-7 Backhoe Manuale utente

Komatsu

Komatsu PVVl70ES-6 Manuale

Komatsu

Komatsu PC170LC-11 Guida all'installazione

Komatsu

Komatsu PC750-7 BACKHOE Guida all'installazione

Komatsu

Komatsu GD511A-1 Manuale

Komatsu

Komatsu PC600LC-8 BACKHOE Manuale utente

Komatsu

Komatsu PC128US-8 Guida all'installazione

Komatsu

Komatsu PC1250-11 Manuale utente

Komatsu

Komatsu PC130-7 Manuale

Manuali Escavatore popolari di altre marche

Hyundai

Hyundai Robex 210LC-9 Manuale utente

Hitachi

Hitachi Zaxis 110 Zaxis 125US Manuale di istruzioni

sennebogen

sennebogen 830 E Manuale utente

Topcon

Topcon X-63 Manuale per l'uso e la cura

Hitachi

Hitachi ZX27U-2 Manuale utente

jcb

jcb 15c-1 Manuale utente

Case

Case CX290B Manuale utente

SUNWARD

SUNWARD SWE155F Manuale

CNH

CNH CX16B Manuale utente

Super Products

Super Products MUD DOG 700 Manuale utente

New Holland

New Holland E57C Manuale utente

Hyundai

Hyundai Robex 160LC-9 Manuale utente

Doosan

Doosan DX180LC Guida all'installazione

Hyundai

Hyundai HW65AH Manuale utente

mecalac

mecalac 14 MBX Manuale utente

CASE CONSTRUCTION

CASE CONSTRUCTION CX350C Manuale utente

Hyundai

Hyundai Robex 140LC-9 Manuale utente

Case

Case CX50B Manuale utente