Kopa ROBATA Manuale utente

GRILLING SOLUTIONS
www.kopaoven.com Kops pro d.o.o., Industrijska cesta 5, SI-1290 Grosuplje, Slovenija
Installation and operating Manual
KOPA ROBATA
R90T, R90TT, R90S, R90ST
R120T, R120TT, R120S, R120ST

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Congratulations! You are now a proud owner of a KOPA Robata
Grill.
Thank you for purchasing a KOPA Robata Grill
and welcome to the exciting world of cooking
with charcoal.
This Installation and Operating Manual has
been specially created to inform you how to
safely install and use your KOPA Robata Grill.
It serves as an introduction to the wonderful
benets of cooking with KOPA grilling
products.
Remember, your new KOPA Robata Grill is
a wonderful cooking tool, but in the end it is
you who make all the difference.

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Warnings 5
What is in the box 6
Robata Grill Parts Diagram and
Final Assembly 7
Grill Parts DIagram 7
Horizontal Support and
Grill Rack Assembly 7
Installation 8
Distances 8
Extraction 8
Ductwork 9
Dangers of Carbon Conoxide 10
Operation 11
Fire Pit 11
Using the Unit for the First Time 11
Starting the Robata Grill 12
Using Robata Grill 13
Determining the Fire Temperature 13
Side Tables 14
Maintenance and Cleaning 15
Cleaning the Grill Rack 15
Cleaning the Fire Pit 15
Cleaning the Body of the Unit 15
Data sheet 16
Warranty statement 17
Contents

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WARNING!
Please Read and understand this entire manual before you install and use the
unit.
Incorrect installation and failure to follow operating instructions may result in
property damage, physical injury or even death.
Please keep this manual near the grill at all times for future reference. Do not
throw it away!
WARNING!
To reduce the risk of re, the unit should always be mounted on noncombustible
material and a heat-resistant nish.
The Grill should not be placed closer to a combustible object smaller than the
one described on page 8.
WARNING!
Explosion hazard!
Do not s tore gasoline or other ammable vapors or liquids near the unit.
CAUTION!
It is of the utmost importance that the unit is installed only in accordance with
these instructions.
A major cause of re is failure to maintain the required distance from
combustible materials.
This Grill should be installed and serviced by authorized professionals only.
WARNING!
Explosion hazard
Never use volatile chemicals, such as charcoal lighter uid, gasoline, grease, etc.
to start or aid re. Never use gas (natural or propane).
Unse only kindling or safe (low volatility) solid re starting aids.
Warnings

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1. Robata Grill
2. Lower grill rack
3. Upper grill rack
4. Support bar - 2x
5. Skewer - 5x
6. Side tables (TT and ST models only)
7. Blank insert (TT nas ST models only)
8. Support base (S and ST models only)
9. Kopa Tong
What is in the box
8.
2.
5.
6.
9.
7.
6.
3. 4.

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The KOPA ROBATA Grill ships fully assembled. Grill racks, horizontal support and rest of the
equipment is packed inside the unit
GRILL PARTS DIAGRAM
1. Upper grill rack
2. Horizontal support bar
3. Crosswise bar
4. Lower grill rack
5. Side table
6. GN container insert
7. Grill body
8. Fire pit
9. Blank insert
10. Base support
HORIZONTAL SUPPORT AND GRILL RACK ASSEMBLY
1. Place base grill rack grill on the base level as shown in the picture A.
2. Place supports on the desired level as shown in the picture B.
3. Place the upper grill rack on the horizontal supports as shown in the picture C.
Robata Grill Parts Diagram and Final Assembly
A
B C

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DISTANCES
The unit must be installed to conform to the following minimum clearances:
From non-combustible walls:
BACK and SIDES: 10 cm; FRONT: 1 m
From combustible walls:
BACK AND SIDES: 1,5 m; FRONT: 1,5 m
The unit must be installed on a non-combustible oor and must be at least 2 m distant to the
combustible oor from all sides
EXTRACTION
Kopa Robata Grill being an open solid fuel grill it is primarily intended for outdoor use.
If you intend to use Kopa Robata Grill indoors it is of the utmost importance that you obtain
the approval of the AHJ (Authority having jurisdiction). This might be a department of the local
municipality, building inspector, local re department etc.
After service, charcoal must be completely extinguished or, if this is not possible, the extraction is set
on a timer and runs at least three hours after service, and for another hour before people enter the
kitchen.
We recommend that the charcoal is extinguished completely after service. If there are residential
properties adjoining your establishment, the extractor should be left to run over night.
We recommend a carbon monoxide (CO) detector or a CO detector connected to an extraction
switch that automatically starts extraction as soon as CO buildup is detected.
Below are recommendations for extraction hood and duct. However please note that these are
just recommendations. Always adhere to local codes and regulations regarding operation of solid
fuel red ovens and grills in your municipality, especially if those requirements exceed the below
recommendations.
For canopy-style commercial cooking hoods, their inside edge should overhang or extend a
horizontal distance of not less than thirty (30) centimeters beyond the edge of the cooking surface
on all open sides, and the vertical distance between the lip of the hood and the cooking surface
should not exceed hundred thirty (130) centimeters.
This unit must be installed under a hood with an approved re-suppression system. It is highly
recommended that a sprinkler system is installed in the ductwork.
Exhaust volume should be 2.500 m3/ h
Adequate inow of fresh air should be maintained during operation. Check hood manufacturer’s
specication regarding this gure.
Installation

9
DUCKTWORK
Exhaust ductwork should be carried out by a qualied, experienced trade team with knowledge of
local authority requirements. The following information is supplied ONLY as a guide.
Flue material
Check your local authority requirements
A variety of specialized proprietary ue systems, including stainless steel twin- and triple-skinned
products are available and highly recommended. Kopa recommends all joints, seams and anges
to be fully sealed and preferably fully welded. (Your local contractor should advise you of available
systems.)
Recommended ue size
We recommend a 300 mm diameter ue size.
Reducing re risk
Due to the high temperatures of the burning charcoal the exhaust temperatures can be quite high
and may include sarks and embers. Since these conditions are a re hazard, please consider the
following factors:
• Keep ue system clean at all times
• Use good quality charcoal that does not spark when red up
• Inspect the ue at least every three months for soot and/or creosote buildup.
Flue re prevention
To prevent ue res:
• Keep the ue system clean
• Keep extraction hood clean and fat free.
• Keep exhaust hood lters clean.
• It is recommended to use a dedicated exhaust extraction system
• Use re suppression system in the duct.
• If possible, use air washer to wash sooth and particles from the exhaust
• Ensure that the ue temperature does not exceed 80ºC.
REMEMBER!
Flue res normally occur due to poor maintenance and lack of a cleaning
schedule. Most res can be prevented simply by implementing a regular cleaning
schedule.
Installation

10
Dangers of Carbon Monoxide
DANGERS OF CARBON MONOXIDE
Many dangers are associated with carbon monoxide (CO), some of which are short term, and some
of which can be permanently damaging or even fatal. Carbon monoxide poisoning can occur from a
number of sources, inlcuding everyday items and appliances used in the home or at work.
Once carbon monoxide has been breathed in, it replaces oxygen in the blood, thus killing off cells
and starving vital organs of oxygen.
One of the outcomes of carbon monoxide poisoning is death. A large enough dose of this
odorless, colorless and tasteless gas can kill within minutes.In fact, people die every year from
carbon monoxide poisoning without ever knowing what is happening. They simply slip in to
unconsciousness and never come around, or they may already be asleep when they breathe in the
gas and simply never wake up again.
Smaller doses of carbon monoxide poisoning can cause a range of symptoms and problems, and,
depending on how often the gas is breathed in and at what levels, can cause both short-term and
long-term damage. One of the dangers associated with short-term symptoms of carbon monoxide
poisoning is the non-specic nature of the symptoms, which can often resemble u.This means that
the sufferer can often go on breathing in carbon monoxide, which can then lead to either long-term
or permanent damage, or death.
The long-term dangers associated with carbon monoxide can be devastating and can affect the rest
of your life. Carbon monoxide can result in brain damage, heart problems, major organ dysfunction,
memory or cognitive problems, behavioural and personality changes and a range of other permanent
problems.
The dangers of carbon monoxide can arise both in the home and the work environment, and many
people are affected by these dangers simply through lack of knowledge and vigilance.
There are numerous ways of decreasing the risk of carbon monoxide exposure. The consequences
of inhaling carbon monoxide mostly affect people who are not familiar with signs of poisoning, how
to help and how to treat symptoms and what causes carbon monoxide pollution.
Carbon monoxide is a silent and deadly danger, and takes thousands of lives around the world each
year. The sad thing is that many carbon monoxide related deaths could have been avoided with
some basic precautions and a little vigilance.
However, the fact that this gas is almost undetectable and the fact that the symptoms of carbon
monoxide poisoning are so non-specic can contribute to the danger of this gas.
It is important to remember that learning more about the dangers of carbon monoxide can go some
way towards helping you to avoid them, or take appropriate action if you are affected by the gas.
This in turn could help to prevent serious and long-term damage, and even help to save lives.
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