KUKEN PTS-800 EX Manuale utente

KUKEN CO., LTD.

erationManual

ReadthisOperationManualthoroughlyandtheseparate"InstructionManual"beforeusing.



MainUnit:PartNameandFunction



Controller:PartNameandFunction

Uni

ueFunction



Pre

aration

(

1

)

Attachin

Accessor

Pre

aration

(

2

)

-

①

InitialSettin



(

Descri

tion

)

Pre

aration

(

2

)

-

②

InitialSettin



(

eration

)

Pre

aration

(

3

)

HowtoSetTheTor

HowtoFasten

(

Industrial

[

Ind

]

Mode

)

HowtoLoosen

(

Industrial

[

Ind

]

Mode

)

HowtoFastenWheelNut

(

Automotive

[

Aut

]

Mode

)

HowtoLoosenWheelNuts

(

Automotive

[

Aut

]

Mode

)

Troubleshootin



(

1

)

Troubleshootin



(

2

)

Descri

tionofErrorCod

Troubleshootin



(

3

)

①

(

CH1

)

Troubleshootin



(

3

)

②

(

CH1

)

CautionsforO

eratio

tion

MainUnit&ControllerUnitS

ecification

TableofContents

MainUnit:PartNameandFunctions

ThrottleButton

Starts/stopsthemachine.

ReverseLever

Switchestherotationdirection

[right(R)/left(L)].

BatteryBox

Stores4AA

batteriestooperate

thecontrollerunit.

TheController

Toseethetorqueand

tosetthetorque.

ReactionForceAbsorber(Option)

Toabsorbthereactionforce.

Ensuretoplacethereaction

ForceAbsorbernexttothe

reactionpoint.

ControllerUnit:PartNameAndFunctions

JUDGMENTLAMP

OK(GREEN):Lightswhenthefasteningiscompletedsuccessfully.

NG(RED):Lightswhenthesettorquecannotbeobtainedduetointerruptionorerror.

+and-keys

Usestochange

thetorque.

DisplayPanel

Displaysthetorque

Pre-setkeys

Usestoselectthe

pre-settorque.

SETUPLamp(Red)

Lightswhenchangingthepre-

settorqueorthepre-setkey.

PowerKey

Usestoturnonmanually

whenthepowerisoff.

① PRE-SETFUNCTIONS

4differenttorquescanbesetandstored(Pre-settorques).

Incaseofpre-tighteningandfinal-tighteningworks,thetoolcanbeusedforvariousworks.

② AUTO-STARTandAUTO-POWEROFF

Bypressingthethrottlelever,theCPUactivatesautomatically.

Ifnotoperatingforacertainperiodoftime,thepowerwillbeturnedoffautomatically.

③ REALTIMEDISPLAY

Thetorquecanbeshownonthepanelinrealtimeandeasytounderstandthesituation.

④ LOOSENINGFUNCTION

AUTOMOTIVEMODE[Aut]andINDUSTRIALMODE[Ind]canbeselectedforlooseningoperations.

⑤ JUDGMENTLAMP

Thefasteningresultcanbejudgediftheoperationissuccessfulornot.

Iftheoperationissuccessfullycompleted,thejudgmentlampturnsgreen.

Iftheoperationissuspendedorstopped,theNGlampturnsandalertsitsunder-torque.

⑥ AUTOSHUTOFF

Thesolenoidvalveshutsoffandstopsthemachinewhentheoperationiscompletedsuccessfully

andthejudgmentlampturnsgreen.

① FailSafeFunction

Incasebatteriesareexhaustedorverylow,theCPUwillnotbeactivatedbutthespindleturns

veryslowlytoreversedirection.

Operatorscaneasilyrecognizethebatteryproblem.

② ErrorDetectionFunction,AbnormalFasteningDetection[CH1]

Thisfunctiondetectsboltstretchingbeforehandandforcestostopthemachine.

Thisfunctioncanbeturnedon/offdependingonworks.

③ FunctiontoPreventOperationalError

Thisfunctionistopreventanoperationalerror.Thekeywhichisset[---]andselectedby

mistakewillneverbeoperated.

① PowerSource

CPUisoperatedbybatteries.

Use6ofAAdrycellbatteries.Alkaline(recommended)andalsoNi-MHisavailable.

② DataTransmission(Option)

PTScanbeconnectedtoacomputerortheprinter(option)withtheKUKENoriginal

transmissioncable(option)totransferresults.

PTSmustbethetransmissionmodel(option)inordertotransferdata.

UniqueFunctions

AdditionalFunctions

SafetyFunctions

OtherFunctions

Checktomakesurethatallthecomponentsarepresentandthatnothingisdamagedinshipping.

Ifanyproblems,pleasecontactyourdealer.

●CouplingPlug20PM・・・・・・・・・・・・・・・・・・・・

・

●SpiralRetainerRing・・・・・・・・・・・・・・・・・・・

・

●AADryCellAlkalineBattery・・・・・・・・・・・・ 6

Makesuretoattachtheimpactsocket.

・Makesurethattheairsupplyisdisconnectedwhenattachingthereactionforceabsorber.

・Makesurethatthespiralretainerringandthe"O"ringisproperlyattachedtoavoidthe

reactionforceabsorberorthesockettobecomeoff.

・OperatingPTS-800EX/PTS-800EXLwithoutareactionforceabsorbermaycauseinjuries.

PleasedonotoperatePTS-800EX/PTS-800EXLwithoutareactionforceabsorber.

Warning

Preparation(1)AttachingAccessories

Attachthecouplingplug.

InsertbatteriesintoPTS.

Unscrewandopenthebatteryhousingcoverand

insertbatteries.

Besuretoinsertcorrectdirectionsofbatteries.

(Ifnotusinglong,removebatteries)

Attachthereactionforceabsorber(option).

"O"Ring

Attachthereactionforceabsorberandthenattachthespiral

retainerringforPTS-800EX,theo-ringforPTS-800EXL.

WARNING

Donotinsertbatteriesopposite

directions.Insertingbatteries

oppositedirectionswilldamage

theCPU.

SpiralRetainerRing

"O"Ring

Attachthesocket.

BeforeusingPTS,followingmodesmustbeselected.

(1) SelectionofTransmissionMode(TransmissionModelisoptional).

Thereare2typesofPTSmodels.Transmissionmodelandnon-transmissionmodel.

Ifnon-transmissionmodel,eithermodebelowmaybeselected.

① PRINTERMODE[Prn] ・・・・・・

・

Connecttheprinter(option)tooutputtheresultonthermalpaper.

② PCMODE [PC] ・・・・・・

・

Connectacomputertotransferresults

(2) Selectionof[Loosening]Mode

[Automotive]and[Industrial]mustbeselecteddependingonusage.

application AutomotiveMode IndustrialMode

PanelDisplay Aut Ind

Direction Right/Lefthandedscrews Righthandedscrewsonly

MaximumTorque Uptothepre-settorque Uptothepre-settorque

selectedcurrently selectedcurrently

MaximumTorque Uptothepre-settorque Upto800Nm

forLoosening selectedcurrently

Press④ofthedisplaypanel

HowtoSet [-L-]willbeshown. TurnthereverselevertoLEFT.

LooseningMode Tocontinuelooseningworks, TheLooseningModeisautomaticallyset.

pleasepress④again. (Toturnthereverselever,FasteningMode

(Thislooseningfunctiononlyworks again)

1bolt/nut)

(3) On/Offoftheabnormalfasteningdetection[CH1]**

Select[CH1]onoroff.

◎ Thisfunctionisforfasteningwheelnuts.

Itmaydetect[CH1]evenafterfasteninggeneralboltsornutsiftheautomotive[Aut]modeisselected.

**Pleaseseepage17forfurtherinformationof[CH1].

Preparation(2)-①InitialSetting(Description)

Thissectiondescribeshowtoselectandseteachmode.

Pleasefollowtheinstructionbelow.

① Makesurethemachineisturnedoff.

Press③forafewsecondandpressthepower

switchwhilepressing③.

② Press①keyoncetochangethemodefromthe[Prn].

Andpress①againtochangethemodebackto[PC]

IfthePTSisnon-transmissionmodel,eithercanbeselected.

③ Press②tocompletetheselection.

Thentheselectionwillmovetothenextsetting.

④ Press①keyoncetochangethemodefromthe[Aut].

Andpress①againtochangethemodebackto[Ind].

⑤ Press②tocompletetheselection.

Thentheselectionwillmovetothenextsetting.

⑥ Press①keyoncetochangethemodefromthe[CH1]on.

Andpress①againtochangethemodebackto[CH-]off.

⑦ Press②tocompletetheselection.

Aftertheselectionof[CH1],thepowerwillbeturnedoff.

Preparation(2)-②InitialSetting(Operation)

ToselectTransmissionMode

ToselectLooseningMode

Toselect[CH1]Mode

keeponpressing

Presstoturnon

Thissectiondescribeshowtopre-setthetorqueforkeys①through④．

Forexample,topre-set①with600Nm.

① Turnonthepowerswitchandmakesurethedisplayblinks.

Press①keyfor3seconds.

② SETUPLamplightsupandthedisplayindicates

thepre-setkeyandthentheprevioustorque.

(Thisfigureshows500Nmastheprevioustorque).

Assoonasthetorqueisdisplayed,releasethe

fingerfromthekey.

③ Press[+]or[-]keytochangethevalueto600.

Pressing[+]forafewsecondsincreases

thevaluequickly.

Pressing[-]forafewsecondsdecreases

thevaluequickly.

④ Tocompletethesetting,press[SET]②key.

● Pleasemakesurethedisplayblinks[0]aftersetting.

To

re-setotherke

re

eatabovemethod

①

throu

h

④.

Once

re-setthetor

thevalueisstoreduntilre-setthetor

(Caution) Thetorquerangeis400to800Nm.Thetorquecannotbesetbeyondtherange.

① Selectthepre-setkeyandpress[-]untilthelowestlimit.

② When[---]isdisplayed,thepre-setkeyissettopreventoperationalerror.

Eventhoughthepre-setkeywhichisset[---]isselectedbymistake,thetoolwillnotbeabletooperated.

TheCPUwillbeturnedoffafter10seconds

butthetor

uevaluewillbefixed

Preparation(3)HowtoSetTheTorque

FunctiontoPreventOperationalError

Lightsup

Release

Selectingthepre-setnumber(forexample,thepre-setnumber①and600Nm)

① Pressthepowerswitch.Thedisplayshows[0]blinking.

② Press①forafewseconds.Thepre-set①isset600Nm.

Whenthedisplayindicates①[P.1],releasethekey.

Soonafterindicating[P.1],thedisplayalsoindicate

thetorquevalue[600]Nm.

Atthismoment,thepre-setkey①isselected.

Selectedpre-setkeyisvaliduntilchangingtootherpre-setkey.

③ Checktherotativedirection(ReverseLever).

R:RightRotation L:LeftRotation

(Fasteningtheright (Fasteningthe

handedscrew) lefthandedscrew

for[Aut]mode)

④ Afterplacingthereactionforceabsorbernexttothefasteningbolt/nut,insertthesockettothefastening

bolt/nutandpressthethrottlelever.

(Caution)

・ Incaseofrighthandedscrew,thereactionforceabsorber

rotatestothedirection(A).

・ Incaseoflefthandedscrew,direction(B)

HowtoFastenIndustrialMode[Ind]

Incaseoffasteningthe

lefthandedscrew.

([Aut]modeonly)

Incaseoffastening

therighthanded

screw

ReactionForceAbsorber

Blinking

Reverse

Lever

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