KYMCO MXU 500 Manuale utente
ATV off road
MXU 500 / MXU 500 IRS
Owner’s Manual
C 2008 KYMCO. All rights reserved. Printed in Taiwan. www.kymco.com Version:T200-LAAOCA-US-A5
Do not remove this Owner’s Manual from the vehicle. Read this
manual carefully before operating the vehicle as it contains
important safety information.
IMPORTANT NOTICES
READ THIS MANUAL CAREFULLY
AGE RECOMMENDATION
RIDER TRAINING
Your Owner's Manual contains important information on safety, operation, and
maintenance. Any one who operates this ATV should carefully read and
understand the contents of this manual before riding the vehicle.
The minimum recommended age for this ATV model is 16. Children under age 16
should never operate this vehicle.
Anyone who operates this vehicle should get proper instruction.
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only. This machine is
designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to
operate this machine on any public street, road or highway.
This machine complies with all applicable OFF-ROAD noise level and spark
arrester laws and regulation in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this
machine.
A
B
SPECIAL MESSAGES
KYMCO provides many important safety messages both in this manual and on the
vehicle. For your safety and the safety of others, pay special attention to all
warnings preceded by this alert symbol . Failure to follow the warnings
contained in this manual can result in SERIOUS INJURY or DEATH.
Indicates a strong possibility that serious injury or death may
result if instructions are not followed.
CAUTION Indicates a possibility that equipment or property damage
could result if instructions are not followed.
Note: Gives helpful information
The Owner's Manual should be considered a permanent part of your ATV. It should
remain with the vehicle at all times and stay with the ATV if it is sold.
WARNING
C
PREFACE
Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a
worldwide reputation for quality-in research, design, production and service.
For replacement parts and accessories, we recommend genuine KYMCO
products. They've been specially designed for your vehicle and manufactured to
meet KYMCO's demanding standards.
This manual will provide you with a good basic understanding of the features and
operation of this machine. This manual includes important safety information. It
provides information about special techniques and skills necessary to ride your
machine. It also includes basic maintenance and inspection procedures. If you
have any questions regarding the operation or maintenance of your machine,
please consult a KYMCO dealer.
We wish you many years of safe and enjoyable riding.
While reading this manual, remember:
Indicates a strong possibility that serious injury or death may
result if instructions are not followed.
All information in this publication is based on the latest product information
available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD
Reserves the right to make changes at any time without notice and without
incurring any obligation.
WARNING
D
CONTROL FUNCTIONS....................16
IGNITION SWITCH..............................16
INSTRUMENTS AND INDICATOR........17
Multi-function display.......................19
THROTTLE LEVER.............................30
SPEED LIMITER.................................31
HANDLEBAR SWITCHES....................26
Headlight dimmer switch..................26
Start button.....................................26
Engine stop switch...........................27
Passing signal switch.......................27
RIGHT HANDLEBAR SWITCH.............28
2WD/4WD select switch....................28
RECOIL STARTER..............................29
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
SAFETY INFORMATION
DESCRIPTION AND MACHINE
IDENTIFICATION
...................1
......................4
..................................9
IDENTIFICATION NUMBER
RECORDS...........................................9
KEY IDENTIFICATION NUMBER............9
FRAME SERIAL NUMBER...................10
ENGINE SERIAL NUMBER..................10
PARTS LOCATION.............................11
Page Page
(Cont'd)
E
FRONT BRAKE LEVER.......................32
REAR BRAKE LEVER..........................32
BRAKE PEDAL...................................32
PARKING BRAKE...............................33
DRIVE SELECT LEVER.......................34
FUEL TANK CAP ................................35
FUEL VALVE......................................35
CHOKE KNOB....................................37
ACCELERATING PUMP LEVER .........38
SEAT..................................................39
FLAG POLE BRACKET.......................40
TRAILER HITCH.................................40
OWNER’S MANUAL STORAGE
COMPARTMENT.................................41
ACCESSORY SOCKET........................42
PRE-OPERATION CHECKS.............43
DRIVE SELECT LEVER ......................44
Drive select lever adjustment............46
FRONT AND REAR BRAKES................48
FUEL...............................................49
DRIVE SHAFT BOOTS........................50
ENGINE OIL ......................................51
FINAL GEAR OIL................................52
DIFFERENTIAL GEAR OIL..................52
THROTTLE LEVER.............................53
FITTINGS AND FASTENERS...............53
LIGHTS..............................................53
SWITCHES.........................................53
TIRES................................................54
How to measure tire pressure ..............55
Tire wear limit ....................................56
COOLANT..........................................56
Page Page
(Cont'd)
F
RIDING YOUR ATV ............................71
GETTING TO KNOW YOUR ATV .........72
RIDE WITH CARE AND
APPAREL...........................................75
PRE-OPERATION CHECKS................79
LOADING AND ACCESSORIES..........81
Loading and operational guidelines...81
Accessories.....................................82
MODIFICATIONS................................83
EXHAUST SYSTEM............................84
BE CAREFUL WHERE YOU RIDE........85
TURNING YOUR ATV ..........................94
SLIDING AND SKIDDING....................96
JUDGEMENT......................................73
GOOD
Speed limiter...................................80
Load Limits......................................81
No modifications..............................83
FOR OFF-ROAD USE ONLY.................90
DURING OPERATION.........................92
CLIMBING UPHILL.............................98
OPERATION........................................58
STARTING A COLD ENGINE...............58
Using the recoil starter......................61
STARTING A WARM ENGINE..............62
WARMING UP.....................................62
DRIVE SELECT LEVER OPERATION
AND REVERSE DRIVING ....................63
Shifting: neutral to high
and high to low .................................63
Shifting: neutral to reverse
and reverse to park...........................64
ENGINE BREAK-IN.............................65
ACCESSORIES ..................................68
PARKING..........................................66
Parking on a slope............................67
LOADING ...........................................69
Page Page
(Cont'd)
G
PERIODIC MAINTENANCE AND
ADJUSTMENT...................................113
TOOL KIT/
TOOL KIT COMPARTMENT.................113
PERIODIC MAINTENANCE/
LUBRICATION..................................115
......................................118
DIFFERENTIAL GEAR OIL.................127
SPARK PLUG INSPECTION..............129
SPARK ARRESTER...........................130
AIR FILTER CLEANING.....................132
AIR CLEANER HOUSING DRAIN
TUBE...............................................135
IDLE SPEED ADJUSTMENT .............136
THROTTLE LEVER ADJUSTMENT....137
VALVE CLEARANCE ADJUSTMENT..138
FRONT BRAKE PADS INSPECTION...138
REAR BRAKE PADS INSPECTION.....139
ENGINE OIL
FINAL GEAR OIL...............................125
BRAKE FLUID INSPECTION..............139
(cont'd)
Page
RIDING DOWNHILL.......................104
CROSSING A SLOPE.........................106
RIDING OVER ROUGH TERRAIN.......108
CROSSING THROUGH SHALLOW
WATER........................................109
PARKING....................................110
WHAT TO DO IF..................................111
WHAT TO DO....................................111
Page
H
CLEANING AND STORAGE...........153
A. CLEANING ...................................153
B. STORAGE ....................................155
SPECIFICATIONS..................................157
INDEX...................................................163
NOISE REGULATION.............................161
MAINTENANCE RECORD.......................162
Page
COOLING SYSTEM INSPECTION......141
Engine overheating........................143
BATTERY..........................................146
Battery remove..............................147
Battery installation.........................147
FUSE REPLACEMENT......................148
HEADLIGHT BEAM ADJUSTMENT....149
DRIVE SHAFT BOOTS.......................149
CABLE INSPECTION AND
LUBRICATION..................................150
TROUBLESHOOTING .......................151
Troubleshooting chart...................152
WHEEL REMOVAL............................144
WHEEL INSTALLATION.....................144
Page
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
1
WARNING INFORMATION
Anyone who rides the vehicle should read and understand this information before riding. They
contain important information for safe and proper operation of your ATV.
The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes
hard to read, contact your KYMCO dealer for replacements.
(7) (6)-a or (6)-b
(5)
(4)(3)(1)
(8)
(2)
(B) (A)
(B) (US version only)
(A) (US version only)
/MXU500IRS
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