Lamtec F152 Manuale utente

www.lamtec.de

Sensors and Systems for Combustion Engineering

Manual

Flame Monitoring Device

F152

Table of Contents

1 Important Information about the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Purpose/Applicability of the Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Safekeeping of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Classification of the Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Product-specific Dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Proper Use - Conditions of Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Life Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.4 Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5.1 Adjustable Holder, Cooling-air Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5.2 Connection Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5.3 Flame Scanner Testing Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4 Design and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3 Control Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.1 Safety When Putting the Device Into Operation . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.2 Electrical Safety – Requirements to Be Met by Third-party Manufacturers. . . . 23

5.1.3 Special Points to Note When Using the Device in Explosion-proof Areas. . . . . 23

5.2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2.1 Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2.2 Prerequisite for Mounting the Device Properly . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.2.3 Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.2.4 FFS07 and FFS08 Installation on Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.2.4.1 FFS07 mounting on the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.2.4.2 FFS08 mounting on the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.3 Putting the Device into Operation for the First Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.3.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.3.2 Adjustment and Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.3.3 Testing the Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3.4 Set Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.3.5 Switch-off Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.3.6 Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.1 Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.1.1 Mounting/Dismounting the Sluice Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.2 Customer Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.3 Warranty and Delivery Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table of Contents

7 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8 Correcting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1 Fault Finding and Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1.1 Faults During Ignition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1.2 Faults after assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1.3 Faults During Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.2 Information About the Repair Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

10 Disposal Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.1.1 Flame Monitor F152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.1.2 Flame Scanner FFS07/FFS08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11.1.3 Connection Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

11.1.3.1 FG 21 Connecting housing (Aluminium) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

11.1.3.2 Connection Housing FG 24 Ex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

11.1.4 Flame Scanner Testing Device FFP30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

11.2 Connecting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

11.2.1 F152 with FFS07/FFS08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

11.2.2 ETAMATIC with FFS07/08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

11.3 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

11.4 Order Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

1 Important Information about the Manual

1.1 Purpose/Applicability of the Document

This manual allows you to use the LAMTEC Flame Monitor F152 in combination with the

LAMTEC flame scanners FFS07 or FFS08 safely and efficiently.

This manual is valid for all F152/FFS07/FFS08 in any configuration.

F152 complies with the following standards and directives:

• DIN EN 298:2012

• DIN EN 60730-2-5:2015

• DIN EN 50156:2016, chapter 10.5

• DINEN746-2:2011 (Industrialthermoprocessingequipment –Part2:Safetyrequirements

for combustion and fuel handling systems)

• 2014/68/EU (Pressure Equipment Directive)

• 2009/142/EG (Gas Appliances Directive)

• EU/2016/426 Gas Appliance Regulation (GAR)

• 2014/35/EU (Low Voltage Directive)

• 2014/30/EU (EMC Directive)

• DIN EN 61508:2011, Ed.2 part 2 (SIL 3 requirements)

• DIN EN 60730-1:2012

• EN60079-0:2013, -15:2011, -31:2010 (Explosion protection) - FFS07 only

• UL 372 – UL Recognized-type

• 2011/65/EU (RoHS2 Directive)

1.2 Safekeeping of the Manual

Look after the manual and all the associated documents carefully.

The manual is part of the product and must be kept safe and be accessible to personnel at all

times.

Moreover, it is important that the manual:

• Is available when required.

• Is kept for the entire service life of the device.

• Is available to its next operator.

1 Important Information about the Manual

1.3 Target Group

These instructions must have been read carefully and completely before commencing with

any work. The basic prerequisite for working safely is compliance with all the specified safety

instructions.

NOTICE

All assembly, commissioning, troubleshooting and maintenance work may only be carried

out by authorised and trained personnel.

The device may be operated and maintained only by those who are capable of doing so

in terms of their level of knowledge and training.

Opening the devices is not permitted under any circumstances.

For safety reasons, access to parameterization must be restricted to authorised

personnel.

2 General Safety Instructions

2.1 Classification of the Safety Instructions and Warnings

Thefollowingsymbols are usedinthis document to drawtheuser's attention toimportantsafe-

ty information. They are located at points where the information is required. It is essential that

the safety information is observed and followed, and that applies particularly to the warnings.

DANGER!

This draws the user's attention to imminent danger. If it is not avoided, it will result in death or

very serious injury. The plant including its surroundings could be damaged.

WARNING!

This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may

result in death or very serious injury. The plant including its surroundings could be damaged.

CAUTION!

This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may

result in minor injuries. The plant including its surroundings could be damaged.

NOTICE

This draws the user's attention to important additional information about the system or system

components and offers further tips.

The safety information described above is incorporated into the instructions.

Thus, the operator is requested to:

1 Comply with the accident prevention regulations whenever work is being carried out.

2 Do everything possible within his control to prevent personal injury and damage to prop-

erty.

2 General Safety Instructions

2.2 Product Safety

WARNING!

This product is state-of-the-art technology and complies with the generally accepted

safety-related rules and regulations.

Every device is tested before delivery to ensure that it is working properly and safely.

Only use this product when it is perfect condition and in accordance with the manual, the

prevailing regulations and guidelines and the applicable safety and accident prevention

regulations.

WARNING!

The risk of danger in the event of external fire, traffic and wind, flood waves and earthquakes

depend on the installation situation and the installation site to be assessed separately where

appropriate.

2 General Safety Instructions

2.3 Product-specific Dangers

DANGER!

The F152 is not designed to switch off the fuel valves.

The subsequent signal processing must be carried out in the control system, which is

adapted to suit the combustion plant..

WARNING!

The F152 is a safety device. Only specialist staff of the manufacturer or people approved by

the manufacturer may intervene. No interventions by anyone else are permissible. This ap-

plies, in particular, in the event of a defective fuse..

WARNING!

Radio interference suppression of the output contacts

In the interests of safety, ensure when installing the output contacts that:

The user suppresses radio interference in such a way that the contacts of the safety relay

contact output cannot be shorted by defective components of the suppressor circuitry.

3 Product Description

3.1 Proper Use - Conditions of Use

Refer to the table in chapter 3.4 Selection Criteria, for which application the flame scanners

FFS07/FFS08-Types are preferred to use.

Please respect the following information while operating the LAMTEC flame scanners:

• Safety instructions in this manual

• Chapter 11.1 Technical Data in this manual

Any other use of this devices is considered to be improper. LAMTEC GmbH & Co. KG is not

liable for damages resulting in improper use.

3.2 Life Cycle

The device is designed to have a service life of 10 years or 250,000 cycles. The functional

safety calculations are based on these values.

The actual service life of the F152 depends on the ambient temperature among other factors.

In particular, operation at high temperatures reduces the actual service life.

F152 The Flame Monitor F152 is particularly designed for safety rele-

vant monitoring of burner flames in mono-burner plants.

The Flame Monitor F152 is provided for mounting in a control cab-

inet.

FFS07 The flame scanner FFS07 can be used as a explosion-protected

equipment in explosive atmospheres up to Ex-zone 2. In variant

FFS07-Ex it can be used in Ex-zone 1 as well. The flame scanner

FFS07 is designed to be used outdoor.

FFS08 The flame scanner FFS08 is designed to be used outdoor.

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