Lang CSG24 Istruzioni per l'installazione e il funzionamento

Star Manufacturing International 10 Sunnen Drive St. Louis, MO 63143

Part Number: 2M-W361 Phone: 800-438-5264 Fax: 314-781-2714 March 10, 2010

Rev. C WWW.LANGWORLD.COM

Installation

Operation

Maintenance

Troubleshooting

Model: CSG24

Add-on Clamshell® Hood

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,

UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED

IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS

INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS

SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS

COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL

PERSONNEL FROM THE AREA.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE

OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

Model #: Purchased From:

Serial #:

Location:

Date Purchased:

Date Installed:

Purchase Order #:

For Service, Call:

TABLE OF CONTENTS

CHAPTER PAGE

1. READ FIRST .................................................................................................................4

2. EQUIPMENT DESCRIPTION........................................................................................6

3. UNPACKING .................................................................................................................7

4. INSTALLATION.............................................................................................................8

5. INITIAL START-UP .......................................................................................................10

6. OPERATION..................................................................................................................11

7. SEQUENCE OF OPERATION .....................................................................................12

8. CLEANING & MAINTENANCE PROCEDURES..........................................................13

9. TROUBLESHOOTING ..................................................................................................14

10. PARTS LISTS................................................................................................................16

11. WIRING DIAGRAMS.....................................................................................................18

IMPORTANT READ FIRST IMPORTANT

NOTICE: If the Clamshell® is to be attached to a griddle/ charbroiler in the

field – it is recommended to complete the installation of mounting adapter

before un-crating the Clamshell®.

CAUTION: UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD

OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS

HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET

JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE

PLACE OF INSTALLATION.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED

TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER

INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL

APPLICABLE CODES.

NOTICE: The installation of this unit must conform to applicable National, State and

locally recognized installation standards.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN

CUT.

DANGER: DO NOT REMOVE THE MOUNTING NUTS OFF OF THE MOUNTING PLATE

STUDS WHILE THE UNIT IS IN THE LOWERED POSITION. THE

STANCHION BACK IS UNDER TENSION AND CAN CAUSE BODILY INJURY.

NOTICE: The data plate is located on the inside surface of the hood wrap. The

Clamshell® voltage, wattage, serial number, clearance and gas

specifications are on the data plate. This information should be carefully

read and understood before proceeding with the installation.

NOTICE: This unit is approved to be installed only on equipment which meets NSF

standards, and for which the adapter kit is provided.

WARNING: BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL

JOINTS FOR GAS LEAKS.

NOTICE: The installation of any components such as a vent hood, grease extractors,

fire extinguisher systems, must conform to their applicable National, State

and locally recognized installation standards.

WARNING: DURING INITIAL USE, OR USE AFTER SERVICE, IF THE PILOT DOES NOT

IGNITE ON FIRST TRY THE MAIN GAS VALVE MUST BE TURNED OFF FOR

AT LEAST FIVE MINUTES.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM

COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS

OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR

FALLS.

NOTICE: While cooking, the Clamshell® must be monitored at all times. Do not leave

the Clamshell® unattended while cooking.

NOTICE: Fan in Clamshell® runs continuously. For the safety of the unit, the fan

must run continuously to provide cooling to the electrical components.

Component cooling is required if the base unit is running. If power to the

Clamshell® is turned off, gas to base will be turned off. If it is necessary to

remove power from the Clamshell®, the base unit must be cooled below

200°F first.

IMPORTANT READ FIRST IMPORTANT

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR

HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS

MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO

WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE

CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE

DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

CAUTION: A COMMERCIAL LIQUID GRIDDLE CLEANER IS NOT RECOMMENDED FOR

CLEANING THE GRIDDLE OR CHARBROILER UNDER THE CLAMSHELL®

AS MOST CONTAIN POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE

WHICH IS HARMFUL TO THE CLAMSHELL® BURNER TILES.

NOTICE: Do not spray any liquids on to the tiles, or wipe the tiles with any materials.

Liquids and direct contact on the tiles can damage them.

CAUTION: DO NOT USE YOUR HAND TO CHECK GRIDDLE/CHARBROILER

TEMPERATURE.

NOTICE: Service on this, or any other, LANG appliance must be performed by

qualified personnel only. Consult your LANG authorized service agent

directory or call the factory at 1-800-438-5264, or WWW.LANGWORLD.COM

for the service agent nearest you.

DANGER: BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS

APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE

RECEPTACLE. BEFORE PERFORMING ANY WORK ON INTERNAL

COMPONENTS, DISCONNECT THE APPLIANCE FROM THE ELECTRIC

POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY

LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY

INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND

WILL VOID ALL WARRANTIES.

CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE

OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS

CONTAINED IN THIS MANUAL.

WARNING: WHEN MULTIPLE CLAMSHELLS® ARE USED ON A GRIDDLE, ALL THE

CLAMSHELLS MUST BE CONNECTED TO THE SAME 120V SOURCE.

2. EQUIPMENT DESCRIPTION

Lang Model: CSG24

ADD-ON CLAMSHELL® HOOD

2.1 Exterior Construction

•The Clamshell® dimensions are 19 1/2” (49.53cm) High in the lowered position, 38 1/3” (97.36cm)

High in the raised position, 36 3/4” (93.35cm) Deep, and width is 24” (60.96cm).

•The stainless steel hood makes for easy cleaning.

•Pivoting heat deflector redirects excess grill heat to either side of the equipment and away from

employees.

2.2 Operation

•By heating only when in the down position, you can conserve energy and save money with a cooler

backroom environment.

•Cook different products at the same time with no height adjustments needed.

2.3 Technical

•Griddle operates on either Natural Gas or Propane. This must be specified when ordering. It is

shipped with a Power Cord and Plug attached.

•Clearances required from non-combustible surfaces: Back: 0 inches, Sides: maintain side clearance

of base appliance or 3 inches which ever is greater, Bottom: 6 inches below the bottom of the

stanchions.

2.4 Griddle Gas and Voltage Specifications

The Lang Clamshell® can be connected to any 120 Volt source. In applications where multiple

clamshells are installed on the same griddle, they all need to be plugged into the same receptacle

circuit.

The gas specifications are listed on the data label located on the inside surface of the hood wrap.

WARNING: WHEN MULTIPLE CLAMSHELLS® ARE USED ON A GRIDDLE, ALL THE

CLAMSHELLS MUST BE CONNECTED TO THE SAME 120V SOURCE.

3. UNPACKING

3.1 Receiving the Clamshell®

Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted

on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage

means loss or damage which does not become apparent until the merchandise has been unpacked. If

concealed loss or damage is discovered upon unpacking, make a written request for inspection by the

carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not

return damaged merchandise to Star Manufacturing International. File your claim with the

carrier.

3.2 Location

Prior to un-crating, move the Clamshell® as near to its intended location as practical. The crating will

help protect the unit from physical damage normally associated with moving it through hallways and

doorways.

NOTICE: If the Clamshell® is to be attached to a griddle/ charbroiler in the field –

it is recommended to complete the installation of mounting adapter

before un-crating the Clamshell®.

3.3 Un-crating the Add-on Clamshell® Hood

If Clamshell® is received already attached to a Griddle/Charbroiler skip to section 3.4.

The Clamshell® will arrive completely assembled inside a wood frame covered by a cardboard box

and bolted to a skid. Remove the cardboard cover, unbolt Clamshell® from the support

brackets. Discard the skid and brackets.

Remove Clamshell® from skid and place in intended location.

There are several parts that are not installed in the unit. Be careful not to misplace the following parts

when un-crating the unit.

Inner Component Cover

Outer Component Cover

Inner Flue

Outer Flue

Insulation

Manual Shut-off Valve

Two 3/8 X 16 Nuts

Note: See Mounting Adapter kit for instructions on installing these parts.

CAUTION: UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER

SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE

MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY,

OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE

IT TO THE PLACE OF INSTALLATION.

3.4 Un-crating Griddle/Charbroiler with Clamshell® Attached

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK

WHEN CUT.

The griddle will arrive completely assembled inside a wood frame covered by a cardboard box and

strapped to a skid. Remove the cardboard cover, cut the straps and remove the wood

frame.

Remove griddle from skid and place in intended location. The legs and gas regulator are located in the

grease drawer.

4. INSTALLATION

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL

QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING.

IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL

AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN

ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located on the inside of the hood wrap. The

Clamshell® voltage, wattage, serial number, clearance and gas

specifications are on the data plate. This information should be

carefully read and understood before proceeding with the installation.

NOTICE: This unit is approved to be installed only on equipment which meets

NSF standards, and for which the adapter kit is provided.

WARNING: WHEN MULTIPLE CLAMSHELLS® ARE USED ON A GRIDDLE, ALL THE

CLAMSHELLS MUST BE CONNECTED TO THE SAME 120V SOURCE.

4.1 Electrical Connection

The Clamshell® is supplied with a cord and plug. The receptacle is not provided with the Clamshell®.

Follow the receptacle manufacturer’s instructions when connecting the receptacle to the power supply.

When multiple Clamshells are installed on the same griddle, you must plug them into the same

electrical circuit (receptacle) to prevent from doing damage to the units transformers.

4.2 Gas Connection

WARNING: BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST

ALL JOINTS FOR GAS LEAKS.

This Clamshell® is manufactured for use with the type of gas indicated on the nameplate.

Contact the factory if your type of gas does not match the nameplate data.

All gas connectors must be in accordance with local codes and comply with the National Fuel

Federal Gas Codes ANSI Z223.1 latest edition.

There are two gas connections involved in the installation of the Clamshell®:

The first is the gas supply to the Clamshell® itself. This connection should be made positioning

the manual shut-off valve supplied with the Clamshell® to isolate the appliance from the kitchens

main gas supply during any future service activity (See figure 1). (A service agent should be able

to shutoff and disconnect the gas supply to the Clamshell® without affecting the main gas supply

to the kitchen.) Use gas lines that have a minimum diameter of at least 1/2 an inch.

The second is the gas supply to the base appliance (the appliance to which the Clamshell® is

mounted). The Clamshell® has an external solenoid valve (the Automatic Cutoff Valve (ACV))

at the end of a flexible conduit. The ACV must be installed in line with the gas supply to the base

appliance in a location, which will ensure the ACV is not exposed to temperatures above 175°F

(See figure 1). Remove the cover to the ACV to ensure the correct flow direction through the

valve when making the connections. Replace the cover after the connections are complete. Use

gas lines that have a minimum diameter of at least 1/2 an inch.

NOTE: If this Clamshell® is received already mounted on a Lang griddle no further installation is

required. If this Clamshell® is a separate unit proceed to section 4.3 below.

NOTICE: The installation of any components such as a vent hood, grease

extractors, fire extinguisher systems, must conform to their applicable

National, State and locally recognized installation standards.

4. INSTALLATION CONT’D

4.3 Installation Instructions

Refer to the Installation instructions provided with the adapter kit, on how to connect this Clamshell®

to the griddle/charbroiler.

Figure 1

Griddle / Charbroiler

ACV

Manual Shut-off

Valve

Regulator

Legend:

ACV = Automatic Cut-off Valve

A = 1” Pipe

B = Reduction to 3/4” Pipe

C = Reduction to 1/2” Pipe

D = Increase to 3/4” Pipe

O = Optional second AGC Parts

CSG24 CSG24

5. INITIAL START UP

5.1 Initial Lighting Procedure for an Clamshell®

WARNING: DURING INITIAL USE, OR USE AFTER SERVICE, IF THE PILOT DOES

NOT IGNITE ON FIRST TRY THE MAIN GAS VALVE MUST BE TURNED

OFF FOR AT LEAST FIVE MINUTES.

NOTICE: While cooking, the Clamshell® must be monitored at all times.

DO NOT leave the Clamshell® unattended while cooking.

NOTICE: Fan in Clamshell® runs continuously. For the safety of the unit, the fan

must run continuously to provide cooling to the electrical components.

Component cooling is required if the base unit is running. If power to

the Clamshell® is turned off, gas to base will be turned off. If it is

necessary to remove power from the Clamshell®, the base unit must be

cooled below 200°F first.

•The Clamshell® has two positions, the lowered position for cooking and the raised position for griddle

loading, cleaning, or griddle only use.

•No thermostats are provided for temperature control. The Clamshell® is a radiant cooking device,

which operates only in the lowered position.

•Ignition is automatic and occurs as the Clamshell® is lowered.

•Raising the Clamshell® turns the gas burner off.

5.2 Initial Lighting Procedure for the Griddle/Charbroiler

See Operator manual for the griddle/charbroiler.

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