LeeBoy L600 Guida

Operations, Service, and Parts Manual

L300 and L600 Tack Distributors

Manual No. 1022426-01

This manual applies to Serial Number

217591 (L300) and 251179 (L600)

and above.





SafetySafety

Information and SpecificationsInformation and Specifications

Component LocationComponent Location

OperationOperation

MaintenanceMaintenance

SchematicsSchematics

Illustrated Parts List (IPL)Illustrated Parts List (IPL)

Thumb Index

L300 and L600 Tack Distributorsiv

Legal Notices

Disclaimer

All information, illustrations and specications in this manual are based on the latest information available

at the time of publishing. The illustrations used in this manual are intended as representative reference

views only. Moreover, because of our continuous product improvement policy, we may modify information,

illustrations and/or specications to explain and/or exemplify a product, service or maintenance

improvement. We reserve the right to make any change at any time without notice. ST Engineering

LeeBoy, Inc., dba LeeBoy, (“LeeBoy”), is referred to as LeeBoy throughout this manual.

Title 40, Code of Federal Regulations (CFR) 1068Title 40, Code of Federal Regulations (CFR) 1068

This product meets certied-emission requirements set by the EPA (Environmental Protection Agency),

governed by Title 40 CFR 1068, which species actions that are prohibited by law and lists civil penalties

for noncompliance. As part of those regulations, modication or rendering inoperative any emission-

related component can subject you to government penalties (and void your warranty). Tampering with

emission controls is in violation of federal law, and can result in civil penalties of up to $3,750 each day an

engine or piece of equipment is operated in violation.

Please be aware that you are responsible for maintaining the machine and the certied emission engine

installation. Failure to comply to comply could result in penalties as listed above and void the warranty on

this engine and this machine.

For more information, visit: https://www.epa.gov/laws-regulations/regulations

California Proposition 65 WarningCalifornia Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,

birth defects, and other reproductive harm.

Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.

2020 LeeBoy2020 LeeBoy

LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may

be reproduced or used in any way without the written permission of LeeBoy, except as necessary to

operate LeeBoy equipment.

TABLE OF CONTENTSTABLE OF CONTENTS

L300 and L600 Tack Distributors v

Page

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-7

Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-7

Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-8

Battery Precautions (Option) . . . . . . . . . . . . . . . . . . . . . 1-8

Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Information and Specications . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Two Year Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Specication Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

L300 Specications . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

L600 Specications . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Torque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-8

Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-10

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Components Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

L300 and L600 Tack Distributors

Table of Contents

Burner System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Circulating System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Spray Wand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Spray Bar Option . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Other Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Valve Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Burner Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

LPG Propane Gas System . . . . . . . . . . . . . . . . . . . . . . 3-8

Diesel Burner System . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Congurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Initial and Daily Inspection . . . . . . . . . . . . . . . . . . . . . . 4-3

Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Gas Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Diesel Engine (Option) . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Material Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Valve Controls Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Loading the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Heating the Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Asphalt Temperature Guide . . . . . . . . . . . . . . . . . . . . . 4-12

LPG Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Diesel Burner (Option) . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Circulating The material . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Spraying the Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Spray Wand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Spray Bar (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Cleaning the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Reverse Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Back Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Towing to Job Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

In-Cab Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Overnight Emulsion Heater . . . . . . . . . . . . . . . . . . . . . . 4-25

L300 and L600 Tack Distributors

vii

Table of Contents

Hatz Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Surge Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Insulated Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Magnetic Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Spray Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Wheel Chocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Preparing for Maintenance . . . . . . . . . . . . . . . . . . . . . . 5-4

10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-4

50-Hour (Initial) or Weekly Routine Maintenance . . . . . . . . . . . 5-4

100-Hour or Monthly Routine Maintenance . . . . . . . . . . . . . . 5-4

250-Hour or Quarterly Routine Maintenance . . . . . . . . . . . . . 5-4

500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-4

1000-Hour or Annual Routine Maintenance . . . . . . . . . . . . . . 5-4

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Check Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . 5-5

Change Oil (Gas Engine) . . . . . . . . . . . . . . . . . . . . . . . 5-6

Change Oil and Filter (Diesel Engine) . . . . . . . . . . . . . . . . . 5-6

Change Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Fuel Sediment Cup (Gas Engine) . . . . . . . . . . . . . . . . . . . 5-9

Fuel Filter (Diesel Engine) . . . . . . . . . . . . . . . . . . . . . . 5-9

Burner System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Battery (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Dielectric Grease . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Chassis (Trailer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Change Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Lubricate Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Welding on Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

L300 and L600 Tack Distributors

viii

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Main Harness Assembly - L300 Tack Tank . . . . . . . . . . . . . . . . . 6-3

Main Harness Assembly - L600 Tack Tank . . . . . . . . . . . . . . . . . 6-5

OPTION - Valve Switch Actuator Harness . . . . . . . . . . . . . . . . . 6-7

OPTION - Actuator Valve Control Switch Harness . . . . . . . . . . . . . 6-9

OPTION - Actuator Power Harness . . . . . . . . . . . . . . . . . . . . 6-11

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Contents Gauge Details . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Exhaust Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Axle Assembly - L300 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Axle Assembly - L600 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Flush Tank System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Plumbing - Selector/Operation Valve . . . . . . . . . . . . . . . . . . . . 7-16

Plumbing - Liquid Asphalt/Flush Valve . . . . . . . . . . . . . . . . . . . 7-18

Plumbing - Drain Valve/Miscellaneous . . . . . . . . . . . . . . . . . . . 7-20

Hose Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Spray Wand Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Engines - Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Engines - Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Engines - Cover/Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

LP Burner Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

OPTION - Diesel Burner Group (1 of 3) . . . . . . . . . . . . . . . . . . . 7-34

OPTION - Diesel Burner Group (2 of 3) . . . . . . . . . . . . . . . . . . . 7-36

OPTION - Diesel Burner Group . . . . . . . . . . . . . . . . . . . . . . . 7-38

OPTION - Spray Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

OPTION - In-Cab Control (1 of 2) . . . . . . . . . . . . . . . . . . . . . . 7-42

OPTION - In-Cab Control (2 of 2) . . . . . . . . . . . . . . . . . . . . . . 7-44

OPTION - Insulated Tanks . . . . . . . . . . . . . . . . . . . . . . . . . 7-46

Hose Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

Decal Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50

Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Table of Contents

L300 and L600 Tack Distributors

Thank you for purchasing the LeeBoy Model L300 or

L600 Tack Distributor. We wish you many years of safe

and efcient operation.

READ THIS MANUAL PRIOR TO OPERATING the tack

distributor. This manual is an important part of the tack

distributor and should be kept with the unit at all times

in the dedicated storage container. Though you may

be familiar with similar equipment, you MUST read and

understand this manual before operating this equipment

to avoid injury and prevent any damage to the machine.

If this manual becomes lost or damaged, contact your

authorized LeeBoy dealer immediately to order a

replacement (see Contact Information in Section 2).

This manual is intended as a guide for the safe

and efcient use of the tack distributor, along with

procedures for proper operation and maintenance. This

manual contains information that was available at the

time of printing and is subject to change without notice.

Use this manual along with all other supplemental

books and guides. Related service bulletins should be

reviewed to provide information regarding some of the

recent changes. Contact your local LeeBoy Dealer for

the latest available information.

NOTE: This manual is accompanied by an engine

instruction manual provided by the engine’s

manufacturer. Please follow the operation and

maintenance instructions in both manuals.

Introduction

Section 1 - Safety: Contains general and specic

safety guidelines for product and safety label locations.

Section 2 - Information and Specications: Contains

warranty, contact information, machine specication

tables, and machine dimensions.

Section 3 - Component Location: Contains overview

of major component locations and functions.

Section 4 - Operation: Contains instructions for safe

operation and information for optional equipment.

Section 5 - Maintenance: Contains routine mainte-

nance procedures, mechanical adjustments, com-

ponent replacement and troubleshooting charts for

common problems and corrections. (For specic

engine maintenance procedures, refer to the engine

manufacturer manual.)

Section 6 - Schematics: Contains electrical and hy-

draulic schematics for product functionality.

Section 7 - Illustrated Parts List (IPL): Contains parts

numbers and illustrations for serviceable components.

LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certication

process comprised of quality standards established by the American National

Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ

National Accreditation Board plays an important role in ensuring the safety and quality

of goods and services, along with protecting the environment.

LeeBoy is proud to be ISO 9001 certied. The International Standards Organization

(ISO) establishes guidelines to ensure that products and services are safe, reliable,

and of good quality. ISO certies companies who demonstrate compliance with all

aspects of product safety, customer satisfaction, efciency, environmental

stewardship and social responsibility. Our teams work hard to deliver quality

industrial machines that exceed customer expectations and we strive for continuous

improvement in everything we do. The LeeBoy family of companies is committed to

total quality management with a strong focus on meeting customer needs.

L300 and L600 Tack Distributors

NOTES

Introduction

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