LEMKEN FRONT TANK SPRAYHUB Manuale utente

OPERATING INSTRUCTIONS

FRONT TANK

SPRAYHUB

en-GB | Item no. 17516151 | BA 02/ 2023-05

Ensure that these instructions are always available when using the machine

and can be accessed by all users..

●

Keep these instructions for the entire service life of the machine.

●

Pass these instructions to all users / owners.

Original instructions

KG, Weseler Strasse 5, D-46519 Alpen.

The texts, diagrams and drawings must not be duplicated, distributed or disclosed in any other way,

either in whole or in part, without express approval.

Table of contents

1 About these instructions....................................................................................................................................... 1

1.1 Introduction......................................................................................................................................................... 1

1.2 Target groups...................................................................................................................................................... 3

1.3 Applied presentations..................................................................................................................................... 3

1.3.1 Signal words and hazard statements...................................................................................................... 3

1.3.2 Symbols and text markings........................................................................................................................ 4

1.3.3 Direction specications................................................................................................................................ 4

1.4 Further applicable documents..................................................................................................................... 5

2 Safety.............................................................................................................................................................................. 6

2.1 Machine limits..................................................................................................................................................... 6

2.2 Requirements of operators, users and service personnel................................................................... 7

2.3 General safety information............................................................................................................................ 8

2.4 Safety information on hazardous areas of the machine................................................................... 11

2.5 Safety information on structural modications................................................................................... 13

2.6 Safety information on situations............................................................................................................... 14

2.7 Safety information on hazardous substances....................................................................................... 15

3 Design and description........................................................................................................................................ 16

3.1 Machine overview........................................................................................................................................... 16

3.2 Machine safety................................................................................................................................................. 23

3.2.1 Position of the label.................................................................................................................................... 23

3.2.2 Meaning of the labels................................................................................................................................. 23

3.2.3 Safety devices............................................................................................................................................... 28

3.3 Operation........................................................................................................................................................... 29

3.3.1 Operation terminal...................................................................................................................................... 29

3.3.2 Additional input devices........................................................................................................................... 29

3.4 Liquid ow......................................................................................................................................................... 31

4 Commissioning........................................................................................................................................................ 34

4.1 Preparing an attachment............................................................................................................................. 34

4.1.1 Check machine for completeness......................................................................................................... 34

4.1.2 Checking suitability of the tractor......................................................................................................... 34

4.1.3 Dewintering the machine......................................................................................................................... 35

4.2 Mounting the machine................................................................................................................................. 36

4.3 Checking eld of view................................................................................................................................... 39

4.4 Filling a tank...................................................................................................................................................... 40

4.4.1 Filling the clean water tank...................................................................................................................... 40

4.4.2 Filling the water canister for hand washing....................................................................................... 41

4.4.3 Filling the main tank................................................................................................................................... 41

Table of contents

en-GB | Item no. 17516151 | BA 02/ 2023-05 I

4.5 Operating external application system................................................................................................... 46

4.6 Checking the uid hydraulics..................................................................................................................... 46

4.7 Preparing the machine for use................................................................................................................... 48

4.7.1 Install and volumetrically meter the nozzles..................................................................................... 48

4.8 Carry out test run............................................................................................................................................. 50

5 Road travel................................................................................................................................................................. 52

5.1 Preparing for road travel.............................................................................................................................. 52

5.2 Information on road travel........................................................................................................................... 52

6 Operation................................................................................................................................................................... 54

6.1 General procedure.......................................................................................................................................... 54

6.1.1 Operating machine functions................................................................................................................. 54

6.2 Driving on the headland............................................................................................................................... 58

6.3 Measures after spraying in the eld......................................................................................................... 58

7 Cleaning and care................................................................................................................................................... 61

7.1 Emptying the tank.......................................................................................................................................... 61

7.1.1 Drain the spraying uid............................................................................................................................. 62

7.2 internal cleaning.............................................................................................................................................. 62

7.3 Clean machine on the outside................................................................................................................... 68

7.4 Cleaning the lter............................................................................................................................................ 68

7.4.1 Clean the suction lter............................................................................................................................... 69

7.4.2 Cleaning press lter.................................................................................................................................... 71

7.4.3 Clean the nozzle lter................................................................................................................................. 72

8 Detaching machine................................................................................................................................................ 73

8.1 Detaching the machine................................................................................................................................ 73

8.2 Storing and wintering machine................................................................................................................. 74

9 Maintenance and repair work.......................................................................................................................... 76

9.1 Maintaining the machine properly........................................................................................................... 76

9.1.1 Preparations.................................................................................................................................................. 76

9.1.2 During the maintenance and repair..................................................................................................... 77

9.2 Maintenance..................................................................................................................................................... 77

9.2.1 Maintenance schedule............................................................................................................................... 77

9.2.2 Tractor connection...................................................................................................................................... 78

9.2.3 Safety equipment........................................................................................................................................ 79

9.2.4 Hydraulics....................................................................................................................................................... 79

9.2.5 Electrics............................................................................................................................................................ 80

9.2.6 Maintaining the pump............................................................................................................................... 81

9.3 Lubricating......................................................................................................................................................... 84

9.3.1 Lubrication schedule.................................................................................................................................. 84

Table of contents

en-GB | Item no. 17516151 | BA 02/ 2023-05II

9.3.2 Grease components.................................................................................................................................... 84

9.4 Carrying out a machine inspection........................................................................................................... 85

10 Troubleshooting and error correction......................................................................................................... 86

10.1 Finding and eliminating errors correctly.............................................................................................. 86

10.2 Error description - Cause - Remedy........................................................................................................ 87

11 Shutdown and disposal....................................................................................................................................... 89

11.1 Final decommissioning.............................................................................................................................. 89

11.2 Recycling and disposal .............................................................................................................................. 90

12 Technical data.......................................................................................................................................................... 91

12.1 About the technical data........................................................................................................................... 91

12.2 Dimensions..................................................................................................................................................... 91

12.3 Machine weights........................................................................................................................................... 91

12.4 Required drawbar load............................................................................................................................... 92

12.5 Performance data......................................................................................................................................... 92

12.6 Connection data............................................................................................................................................ 93

12.6.1 Electrical connections.............................................................................................................................. 93

12.7 Noise, airborne sound................................................................................................................................. 93

12.8 Operating materials..................................................................................................................................... 93

12.9 Connecting systems at the machine..................................................................................................... 94

12.10 Pump............................................................................................................................................................... 94

12.11 Technical remaining quantity................................................................................................................ 95

Index............................................................................................................................................................................. 96

Appendix................................................................................................................................................................. 101

A Type plate variants.......................................................................................................................................... 102

B Tightening torques screws .......................................................................................................................... 104

C Calculation of axle load and ballasting for mounted machines..................................................... 109

D Cross shaft overview....................................................................................................................................... 113

Table of contents

en-GB | Item no. 17516151 | BA 02/ 2023-05 III

Table of contents

en-GB | Item no. 17516151 | BA 02/ 2023-05IV

1 About these instructions

1.1 Introduction

These operating instructions are important and belong to the

machine's scope of delivery.

These operating instructions must be available to the user at the place

of use.

nAlways read chapter "Safety" before using the machine for the rst

time.

nRead chapter "Operation - Basic operation" before using the

machine for the rst time.

nBefore starting work, also read the relevant steps in the operating

instructions.

INFORMATION

In other documents and in sections of these operating

instructions, the machine is also referred to as an imple‐

ment.

About these instructions

en-GB | Item no. 17516151 | BA 02/ 2023-05 1

These operating instructions describe operation of the machine after

initial commissioning by the LEMKEN sales partner and handover to the

operator.

Prior to operation, initial commissioning and instruction in operation,

setting/adjustment and maintenance must have been carried out.

These instructions describe the machine in combination with a tractor.

If the requirements placed on the tractor are also met by other

machines or vehicles, the respective description can also be applied

in these cases.

Operation of the tractor, including its relevant functions, is not part of

these operating instructions. The operator and the user are responsible

for observing the operating instructions of the tractor.

For an unambiguous assignment of this document to the machine,

transfer the following data from the type plate of the machine:

Designation on the type plate Enter the machine data here:

Series

Type designation

Model year

Serial number

Year of manufacture

INFORMATION

Position of the type plate on the machine:

Chapter 3 ‘Design and description’ on page 16

Explanation of the full type plate content:

Appendix A ‘Type plate variants’ on page 102

The machines can be equipped dierently at the factory.

Standard components, special equipment or optional accessories are

not marked separately.

The contents of these operating instructions, e.g. illustrations, may

therefore dier from the equipment of the machine.

Depending on the equipment, additional documents may be required

for operation.

Validity range

Equipment variants

About these instructions

en-GB | Item no. 17516151 | BA 02/ 2023-052

1.2 Target groups

The target groups of these operating instructions are operators, users

and service personnel of the machine.

The target groups must meet the requirements for the qualication of

the personnel.

Chapter 2.2 ‘Requirements of operators, users and service personnel’

on page 7.

1.3 Applied presentations

1.3.1 Signal words and hazard statements

The following signal words and hazard statements are used to label

warning signs and to warn of residual risks:

Signal word Meaning

DANGER Indicates an immediate hazardous situation

that may result in serious injury or death.

WARNING Indicates a hazardous situation that may

result in injury or death.

CAUTION Indicates a situation that may result in minor

injury.

Signal word Meaning

NOTICE Indicates a situation that may result in mate‐

rial damage.

Signal word Meaning

NOTE Indicates tips and useful information for the

user

ENVIRONMENTAL

PROTECTION

Indicates notices and special measures

regarding environmental protection

Warning of personal injury

Warning of property damage

Other notices and information

About these instructions

en-GB | Item no. 17516151 | BA 02/ 2023-05 3

1.3.2 Symbols and text markings

Symbol, text

marking

Meaning

In front of and in texts

●Marking for routine maintenance tasks

Activities that demand the help of service

sta.

nListing

[1], , Position numbers

Example: ‘Settings’ Software element

Example: [OK] Softkey, key, switch and button

[kg] Unit

ÄCross reference

In work instructions

√ Preconditions

►nWorking steps in single-step work

instructions

nMeasures for hazard avoidance in safety

information

Working steps in multi-step work instructions

ðResult

In illustrations

Light grey coloured

components

Non-relevant components, visible to facilitate

orientation

Yellow coloured com‐

ponents

Action-relevant components

1.3.3 Direction specications

The direction specications used in the text (left, right, front and rear)

refer to the driving direction of the tractor when moving forwards.

About these instructions

en-GB | Item no. 17516151 | BA 02/ 2023-054

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