LEVC VN5 2020 Manuale utente
VN5
De-pollution Manual
Date of publication: 09/2020
Table of contents
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1 Introduction 3
1.1 Introduction......................................................................................................................................... 3
1.2 Handling and Recycling Materials .................................................................................................... 4
2 Pre-Treatment - First Steps 5
2.1 High Voltage Warning......................................................................................................................... 5
2.2 Assess for Hazards ............................................................................................................................ 5
2.3 Identify Airbags .................................................................................................................................. 5
2.4 Isolate the 12 Volt and High Voltage Batteries................................................................................. 6
2.5 12 Volt Battery - Removal .................................................................................................................. 9
2.6 High Voltage Battery - Removal ........................................................................................................ 11
3 Pre-Treatment 17
3.1 Air-Conditioning Refrigerant - Removal........................................................................................... 17
3.2 Tyres - Removal.................................................................................................................................. 18
3.3 Gasoline Particulate Filter - Removal............................................................................................... 20
3.4 Brake Fluid - Removal........................................................................................................................ 22
3.5 Power Steering Fluid - Removal ....................................................................................................... 24
3.6 Fuel - Removal.................................................................................................................................... 27
3.7 Vehicle Coolant - Removal ................................................................................................................ 32
3.8 Windscreen Washer Fluid - Removal ............................................................................................... 35
3.9 Engine Oil - Removal ......................................................................................................................... 37
3.10 Oil Filter Removal............................................................................................................................. 38
3.11 Final Drive Oil - Removal ................................................................................................................. 40
3.12 Front Suspension Damper .............................................................................................................. 41
3.13 Rear Suspension Damper................................................................................................................ 45
4 Parts to remove before dismantling 49
4.1 Glazing ................................................................................................................................................ 49
4.2 Front Door Glass ................................................................................................................................ 49
4.3 Windscreen ......................................................................................................................................... 53
4.4 Door Mirror Glass............................................................................................................................... 55
Introduction 1
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Introduction
All LEVC vehicles comply with the latest European directive of End of Life Vehicles (ELVs)
(2000/53/EC).
When the vehicle is at the end of its life we must make sure that we complete the disposal,
recovery and recyclability with minimal effect on the environment.
LEVC vehicles use many components made from recycled material. LEVC's policy to increase
the use of these materials will make sure that the effect of our vehicles on the environment is
minimum and will continue to decrease.
To decrease our effect on the environment more, LEVC works together with a network of "take
back" and Authorized Treatment Facilities (ATFs).
This procedure will make sure that we keep and improve all of our re-use, recovery and
recycling data.
NOTE
Contact LEVC for the recommended Authorized Treatment Facilities (ATFs).
The ATF will take back at no cost, from the owner or keeper shown on the vehicle log book an
LEVC vehicle that qualifies.
A qualifying vehicle is legally defined as shown:
– The vehicle must be delivered to a manufacturer or importer approved free "take back"
facility.
– The vehicle must be complete, containing all of the essential components of the vehicle
including the high voltage battery, electric rear axle drive and final drive, engine, coachwork,
wheels and catalytic converter.
– The vehicle must not have any more waste inside, for example garden/household waste,
additional tyres etc.
All contracted ATF partner sites are in full compliance with the Department of the Environment,
Food and Rural Affairs (DEFRA) standards and are approved and licensed by the
Environmental Agency. Only modern approved recycling equipment is in use on contracted
sites.
The ATF will use a computer connection to the Driver and Vehicle Licensing Agency (DVLA)
and will de-register the vehicle. The owner or keeper of the vehicle ceases to be responsible for
it when ATF de-register it from the DVLA. The DVLA will issue a Certificate of Disposal (COD).
1Introduction
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Handling and Recycling Materials
Due to current legislation not all components on LEVC vehicles are deemed to be recyclable.
Some components must be recycled and stored in a specified way:
Batteries
– 12 volt batteries must be taken to an approved waste disposal company. The battery can
contain other valuable metals that can be re-used. Do not dump a battery as there is lead
inside which is toxic to the human body and sulphuric acid which is extremely corrosive.
– High voltage batteries must be stored in a secure area clearly marked High Voltage. The
secure area must be temperature controlled to make sure that combustion due to excessive
heat will not occur. The high voltage batteries must not be in direct contact with each other
and can only be stacked 2 high. When you have a high voltage battery from an LEVC
vehicle, you must contact LEVC so they can organise safe collection and recycling of the
component.
Oil filters
Oil filters can be recycled and in some cases re-used after draining. Oil filters contain some
harmful substances. Make sure that you check all local regulations before handling dirty oil.
Glazing
All of the glass on the vehicle can be recycled and re-used.
Electrical waste
Many electrical components contain recyclable materials, but they also contain chemicals that
can be harmful to the environment and the human body. Some parts can be burned, in
accordance with local regulations, for the reclamation of energy. Do not dump any hazardous
electrical waste.
Rubber
Rubber is not easy to recycle as it contains Chlorine and/or Fluorine. All of the vehicle tyres can
be ground down and re-used. It is also possible, in accordance with local regulations, to burn
rubber for the reclamation of energy. Rubber can only be burnt in an approved incineration
station.
Pre-Treatment - First Steps 2
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High Voltage Warning
All LEVC vehicles are high voltage electrical vehicles. Be aware that high voltage components
and cables are located throughout the vehicle.
WARNING
Do the Pre-Treatment - First steps in the sequence shown. If you do not, there
is a risk of injury or death.
Assess for Hazards
Assess the vehicle for health and safety hazards such as sharp objects, glass, contamination or
damage.
If the vehicle has been in a collision, airbags may have been deployed or structural components
may be compromised.
Identify Airbags
WARNING
The explosive materials used inside airbags are toxic and hazardous to health.
These materials are safe to handle when they are sealed inside the generator
in manufacture. If the generator is split open extreme care is needed. See
Health and Safety guidelines HSG184.
Understand the locations of the airbags and whether they have been deployed, damaged or if
the area around them is damaged.
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The location of the airbags is shown below.
Isolate the 12 Volt and High Voltage Batteries
Before starting this task:
WARNING
This procedure must only be done by approved personnel.
WARNING
You must do this procedure in the exact sequence shown. Failure to do so
could result in serious personal injury.
WARNING
Make sure that you obey all local legislation when you work with high voltages
and high voltage systems.
WARNING
Approved personal protective equipment includes: safety glasses or visor,
rubber gloves meeting Class 0 or better and non-flammable, non-melting
clothing, must be worn when instructed to do so.
WARNING
Always wear the applicable protective safety equipment when you work with
batteries. Batteries contain poisonous and corrosive acid that can cause body
injuries.
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CAUTION
Set the ignition to OFF with the rotary switch - start/stop before you start this
procedure.
1. Access the 12V battery. It is located in the right side of the load space above the wheel arch.
Release the seven fasteners and release the cover - battery 12V. Disconnect the electrical
connector from the power outlet - 12V and remove the cover - battery 12V.
2. Disconnect the sensor - battery monitor and the cable - ground - battery 12V from the
battery - 12V and move to one side.
3. WARNING
Stay a safe distance from the vehicle for a minimum of 5 minutes before
you continue to do work on the vehicle.
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4. Access the switch - safety - high voltage battery. It is located in the centre console and
accessed underneath the coin tray.
5. WARNING
You must use eye protection and rubber gloves of Class 0 or better for this
step.
WARNING
Lock the switch - safety - high voltage battery in a safe position a minimum
of 5 meters from the vehicle.
Release the tab and pull the lever fully to the maximum up position to release the switch -
safety - high voltage battery.
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6. Remove the switch - safety - high voltage battery from the battery - high voltage.
7. Install the blank plug - high voltage battery on the battery - high voltage.
12 Volt Battery - Removal
Before starting this task:
DANGER
You must isolate the battery - 12V and the battery - high voltage before you continue
with this procedure. If you do not isolate the battery - 12V and the battery - high
voltage, it can cause injury, or damage to the vehicle.
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WARNING
Always wear the applicable protective safety equipment when you work with
batteries. Batteries contain poisonous and corrosive acid that can cause body
injuries.
1. Release the pipe - vent from the battery - 12V. Open the access cover. Loosen the fastener
for the battery - 12V positive terminal.
2. WARNING
This item is heavy. To decrease the risk of injury always lift heavy
components correctly, or use the applicable equipment to move and attach
heavy components.
Remove the four fasteners. Remove the lower bracket. Lift the fuse box - 12V battery and
remove the battery - 12V.
Indice
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