LEYBOLD ECODRY plus 25 Manuale utente

ECODRY plus

Multi-stage roots vacuum pump

Operating instructions 300902516_002_C0

162025V001

162035V001

Trademark credit

Leybold and the Leybold logo are trademarks of Leybold GmbH, Bonner

Strasse 498, D-50968 Cologne.

Disclaimer

The content of this manual may change from time to time without notice.

We accept no liability for any errors that may appear in this manual nor do

we make any expressed or implied warranties regarding the content. As far

as practical we have ensured that the products have been designed and

constructed to be safe and without risks when properly installed and used

in accordance with their operating instructions.

We accept no liability for loss of prot, loss of market or any other indirect

or consequential loss whatsoever.

Product warranty and limit of liability are dealt with in our standard terms

and conditions of sale or negotiated contract under which this document is

supplied.

You must use this product as described in this manual. Read the manual

before you install, operate, or maintain the product.

1 Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . 7

1.1 Denition of Warnings and Cautions. . . . . . . . . . . . . . . . . . 7

1.2 Safety symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 General description. . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 Pump controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Interface control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3.1 Auxiliary connector socket. . . . . . . . . . . . . . . . . . . . . . . 11

2.4 Logic interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5 Gauge connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.6 Auto-run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.7 Pump controller conguration. . . . . . . . . . . . . . . . . . . . . . 13

3 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1 Operating and storage conditions. . . . . . . . . . . . . . . . . . . 14

3.2 Mechanical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.4 Materials exposed to gases pumped. . . . . . . . . . . . . . . . 16

3.5 Electrical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.1 Unpack and inspect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.3 Leak test the system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4 Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4.1 Pump voltage setting. . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.4.2 Connect the electrical supply. . . . . . . . . . . . . . . . . . . . . 23

4.5 Connection for remote control and monitoring. . . . . . . . . 23

5 Commission the pump. . . . . . . . . . . . . . . . . . . . . . 24

6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1 Operation safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2 Operational modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2.1 Control panel interface. . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.3 Logic interface data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Contents

6.4 Parallel control and monitoring. . . . . . . . . . . . . . . . . . . . . 28

6.4.1 X1 Control Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.5 Analogue speed control. . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.6 Operational modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.7 Start the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.8 Shut down the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.9 Restart the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.10 X104 SUB-D9 (female) Serial RS-485 Interface. . . . . . . . 32

6.11 MODBUS RTU Protocol. . . . . . . . . . . . . . . . . . . . . . . . . 32

6.11.1 Physical layer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.11.2 Data link layer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.11.3 Application protocol layer. . . . . . . . . . . . . . . . . . . . . . 34

6.11.4 ECODRY plus Protocol. . . . . . . . . . . . . . . . . . . . . . . . 35

6.11.5 Register Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.12 Gas ballast operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.13 Gas ballast adaptor t. . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.14 Extra silencer removal. . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.15 Mounting kit use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.16 Pressure gauge connectivity and automatic eco-mode. . 46

7 Maintenance and service. . . . . . . . . . . . . . . . . . . . 48

7.1 General maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2 Maintenance plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.3 Inspect and clean the inlet strainer. . . . . . . . . . . . . . . . . . 48

7.4 Clean the external fan grill. . . . . . . . . . . . . . . . . . . . . . . . . 48

7.5 Replace the pump bearings. . . . . . . . . . . . . . . . . . . . . . . 49

7.6 Replace the pump controller. . . . . . . . . . . . . . . . . . . . . . . 49

7.7 Electrical safety check. . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.8 Service indicator codes. . . . . . . . . . . . . . . . . . . . . . . . . . 49

8 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.1 Leybold Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9 Fault nding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.1 Alarm indicator codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

300902516_002 - 10/2020 - © Leybold

Contents

11 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

12 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

12.1 Electrical cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Contents

Figure 1. General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 2. Interface control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 3. Valve connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 4. Gauge connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 5. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 6. Performance graph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 7. Voltage selection plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 8. ECODRY plus X1 SUB-D 9 (male) START / STOP and

STANDBY operation conguration. . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 9. ECODRY plus X1 SUB-D 9 (male) Speed control

conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Figure 10. Analogue speed control. . . . . . . . . . . . . . . . . . . . . . . . . 30

300902516_002 - 10/2020 - © Leybold

List of Figures

1 Safety and compliance

1.1 Denition of Warnings and Cautions

NOTICE:

For safe operation from the start, read these instructions carefully before you install or

commission the equipment and keep them safe for future use.

Read all the safety instructions in this section and the rest of this manual carefully

and make sure that you obey these instructions. The equipment must only be

operated and maintained by trained personnel in the proper condition and as

described in this instruction manual.

Obey local and state requirements and regulations. If you have any questions about

safety, operation or maintenance of the device, please contact our nearest subsidiary.

Important safety information is highlighted as warning and caution

instructions. Obey these instructions.

WARNING:

If you do not obey a warning, there is a risk of injury or death. Different symbols are

used according to the type of hazard.

CAUTION:

If you do not obey a caution, there is a risk of minor injury, damage to equipment,

related equipment or process.

NOTICE:

Information about properties or instructions for an action which, if ignored, will cause

damage to the pump or the system.

We reserve the right to change the design and the stated data. The

illustrations are not binding.

Keep the instructions for future use.

300902516_002 - 10/2020 - © Leybold

Safety and compliance

1.2 Safety symbols

The safety symbols on the products shows the areas where care and

attention is necessary.

The safety symbols that follow are used on the product or in the product

documentation.

Warning/Caution

An appropriate safety instruction must be followed or caution to a

potential hazard exists.

Warning - Heavy object

Identies a possible hazard from a heavy object.

Warning - Dangerous voltage

Identies possible hazards from dangerous voltages.

Warning - Protective earth (ground)

Earth point for electrical equipment.

Warning - Use protective equipment

Use appropriate protective equipment for the task.

WEEE symbol

The equipment must be discarded carefully. Obey local and national

regulations for disposal of this equipment.

300902516_002 - 10/2020 - © Leybold

Safety and compliance

2 General description

2.1 Overview

WARNING: INCORRECT USE OF EQUIPMENT

Risk of injury or damage to the equipment. Incorrect use of the equipment can cause

damage to the equipment or injury to people. The user is responsible for the safe

operation, installation and monitoring of the system.

The ECODRY plus product family is a range of dry, multi-stage roots vacuum

pumps that offers high pumping speed in a compact form. The pump is

connected by a power cord and is designed for use on clean duty

applications.

The cord ratings are:

Supply voltage (V) Current (A) Frequency (Hz)

100 ‑127 14 50 or 60

200 ‑240 7

The pump is not designed for use with ammable, corrosive, toxic, or other

hazardous gases. Gas or oxygen can mix in the pump.

The dry pumping system can be used in either transient or steady state gas

load conditions. The pump can sustain continuous operation with a

maximum power consumption of 850 W. When the load is more than 850 W

motor power the speed temporarily reduces.When high load passes the

motor speed is increased, or when the transient overload protection has

recovered. Refer to Table: Performance data for information on maximum

inlet pressure.

Refer to Figure: General view, the system is supplied with an DN 25 ISO-KF

inlet port (1) and an DN 25 ISO-KF exhaust port (10).

The pump mechanism is operated by an electric motor driven by an internal

pump controller. The rotational elements of the pumping mechanism are

simply supported at the end by lubricated bearings. PFPE lubricant is used

and this is contained in both the gearbox and motor ends of the pump

module, these are "sealed for life" and the lubricant does not need to be

replaced until the pump service interval is reached.

The system is air cooled by a fan installed internally in the pump enclosure.

The pump has a thermal protection device that will stop the motor if a

thermal overload occurs, for example due to high ambient temperature. If

the thermal protection is triggered, you must restart the pump after it has

cooled down.

The pump is designed to pump the residual gases used in high vacuum

systems. The gases are:

▪Air

▪Nitrogen

▪Krypton

▪Argon

▪Helium

300902516_002 - 10/2020 - © Leybold

General description

You can use the pump to pump water vapour. You must use the gas ballast

when water vapour is pumped. The water vapour must not condense in the

pump.

To use the pump for a gas that is not listed, contact the supplier for advice.

Failure to contact the supplier can invalidate the warranty of the pump. Do

not use the pump for aggressive or corrosive gases.

Figure 1. General view

1. Inlet port 2. Dashboard or interface

3. Gas ballast 4. Vibration isolator

5. Castors x 2 6. X101, RJ45 connector

7. X201, M8 Aux Connector 8. X1 SUB-D 9 pin (male)

9. X104 SUB-D 9 pin (female) 10. Mains circuit breaker

11. Mains connector socket 12. Exhaust port

13. Protective earth stud 14. Voltage selection cover plate

15. Lifting eye position

1. Inlet port 2. Dashboard or interface

3. Gas ballast 4. Vibration isolator

5. Castors x 2 6. X101, RJ45 connector

7. X201, M8 Aux Connector 8. X1 SUB-D 9 pin (male)

9. X104 SUB-D 9 pin (female) 10. Mains circuit breaker

11. Mains connector socket 12. Exhaust port

13. Protective earth stud 14. Voltage selection cover plate

15. Lifting eye position

2.2 Pump controller

The pump controller contains the drive electronics to control the pump

operation. The pump controller controls the supply of electric current to the

motor as per the operating conditions.

The interface control panel is connected to the pump controller. The pump

can be operated:

▪manually, with the buttons on the user interface control panel. Refer to

Figure: Interface control panel.

▪remotely, with the serial communications (X104) or digital and analogue

process control (X1), through the SUB-D 9 pin connector. Refer to

Connection for remote control and monitoring on page 23.

300902516_002 - 10/2020 - © Leybold

General description

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