Linhai ARCHON 400 Manuale utente

SERVICE MANUAL

ARCHON 400

NOTICE

This manual was produced by the Linhai Group primarily for use by Linhai dealers

and their qualified mechanics. It is not possible to include all the knowledge of a

mechanic in one manual, so it is assumed that anyone who uses this book to perform

maintenance and repairs on Linhai vehicle has a basic understanding of the

mechanical ideas and the procedures of vehicle repair. Repairs attempted by anyone

without this knowledge are likely to render the vehicle unsafe and unfit for use.

Linhai Group is continually striving to improve all its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized

Linhai dealers and will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following

notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe

injury or death to the vehicle operator, passenger, a bystander, or

a person checking or repairing the vehicle.

CAUTION: A CAUTION indicates special precautions that must be taken to

avoid damage to the vehicle.

NOTE: A NOTE provides key information to make procedures easier or

clearer.

CONTENTS

CHAPTER1 ……………………………………………………….General Information

CHAPTER2 ………………………………………….……………………Maintenance

CHAPTER3…………………………………….……….….…………………….Engine

CHAPTER4…………………………………………..…………………………Chassis

CHAPTER5………………………………………………….……………….Final Drive

CHAPTER6……………………………………………….………………Transmission

CHAPTER7………………………………………………………………………Brakes

CHAPTER8………………………………………………….….……………..Electrical

Never run an engine in an enclosed area. Carbon monoxide exhaust gas is

poisonous and can cause severe injury or death. Always start engines outdoors.

Gasoline is extremely flammable and explosive under certain conditions. Battery

electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from

contact with skin, eyes or clothing. Always keep alert and wear protection.

Exhaust system components are very hot during and after use of UTV. Never service

when the engine is warm or hot. Escaping steam from cooling system or hot oil from

the machine can cause severe burns. The engine must be cool before service.

Crate of the UTV and parts in the UTV maybe have sharp edge, always pay attention

and wear protection.

CHAPTER 1 GENERALINFORMATION BUCK 450 SERVICE MANUAL 20.0

CHAPTER 1 GENERAL INFORMATION PAGE. 1-

CHAPTER 1 GENERAL INFORMATION

The parts of different types/ variants/ versions maybe un-interchangeable, even some parts have

almost same appearance. Always refer to Parts Manual of each UTV model for spare parts

information and service.

1.1 IMPORTANT INFORMATION

1.2 V.I.N AND ENGINE SERIAL NUMBER

1.3 VEHICLE DIMENSIONS

CHAPTER 1 GENERALINFORMATION BUCK 450 SERVICE MANUAL 20.0

CHAPTER 1 GENERAL INFORMATION PAGE. 1-

1.1 IMPORTANT INFORMATION

PREPARATION FOR REMOVAL PROCEDURES

1. Remove all dirt, mud, dust and foreign material before removal and disassembly.

2. Use proper tools and cleaning equipment.

3. When disassembling the machine, always keep mated parts together. This includes gears,

cylinders, pistons and other parts that have been ”mated ”through normal wear. Mated part must

always be reused or replaced as an assembly.

4. During machine disassembly, clean all parts and place them in trays in the order of disassembly.

This will speed up assembly and allow for the correct installation of all parts.

5. Keep all parts away from any source of fire.

REPLACEMENT PARTS

Use only genuine parts for all replacements. Use recommended oil and grease for all lubrication

jobs. Other brands may be similar in function and appearance, but inferior in quality.

GASKETS,OIL SEALS AND O-RINGS

1. Replace all gaskets seals and O-rings when overhauling the engine. All gasket surfaces, oil seal

lips and O-rings must be cleaned.

2. Properly oil all mating parts and bearings during reassembly. Apply grease to the oil seal lips.

LOCK WASHERS/PLATES AND COTTER PINS

Replace all lock washers/plates and cotter pins

after removal. Bend lock tabs along the bolt or

nut flats after the bolt or nut has been tightened

to specification.

BEARINGS AND OIL SEALS

Install bearings and oil seals so that the

manufacturer’s marks or numbers are visible.

When installing oil seals, apply a light coating of

lightweight lithium base grease to the seal lips.

Oil bearings liberally when installing, if

appropriate.

①oil seal

CAUTION:

Do not use compressed air to spin the bearings

dry. This will damage the bearing surfaces.

①Bearing

CHAPTER 1 GENERALINFORMATION BUCK 450 SERVICE MANUAL 20.0

CHAPTER 1 GENERAL INFORMATION PAGE. 1-

CIRCLIPS

1. Check all circlips carefully before reassembly.

Always replace piston pin clips after one use.

Replace distorted circlips. When installing a

circlip ①, make sure that the sharp-edged

corner ②is positioned opposite the thrust ③

it receives. See sectional view ④Shaft.

CHECKING OF CONNECTIONS

Dealing with stains, rust, moisture, etc. on the

connector.

1. Disconnect:

Connector

2. Dry each terminal with an air blower.

3. Connect and disconnect the connector two or

three.

4. Pull the lead to check that it will not come off.

5. If the terminal comes off, bend up the pin ①

and reinsert the terminal into the connector.

6. Connect:

Connector

NOTE:

The two connectors ” click ” together.

7. Check for continuity with a tester.

NOTE:

If there is no continuity, clean the terminals.

Be sure to perform the steps 1 to 7 listed

above when checking the wire harness.

Use the tester on the connector as shown.

Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can

cause severe injury or death. Always start engines outdoors.

Gasoline is extremely flammable and explosive under certain conditions. Battery electrolyte is

poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.

Always keep alert and wear protection..

Exhaust system components are very hot during and after use of CUV. Never service when the

engine is warm or hot. Escaping steam from cooling system or hot oil from the machine can cause

severe burns. The engine must be cool before service.

Crate of the CUV and parts in the CUV maybe have sharp edge, always pay attention and wear

protection.

CHAPTER 1 GENERALINFORMATION BUCK 450 SERVICE MANUAL 20.0

CHAPTER 1 GENERAL INFORMATION PAGE. 1-

CONVERSION TABLE

How to use the CONVERSION TABLE

Use this table to convert METRIC unit data to IMPERIAL unit data.

Ex.

METRIC MULIPLIER IMP

**mm x 0. 3937 = **in

**cm x 0.03937 = **in

CONVERSION TABLE

METRIC TO IMP

Known

Multiplier

Result

Torque

m·kg

cm·kg

7.233

86.794

0.0723

0.8679

ft·lb

In·lb

ft·lb

In·lb

Weight

2.205

0.03527

Distance

km/h

0.6214

3.281

1.094

0.3927

0.03927

mph

Volume/

Capacity

cc(cm3)

lit(liter)

0.03527

0.06102

0.8799

0.2199

oz(IMP liq.)

cu·in

qt (IMP liq.)

gal(IMP liq.)

Miscellaneous

kg/mm

kg/cm2

Centigrade

55.997

14.2234

9/5(℃)+32

lb/in

psi(lb/in2 )

Fahrenheit(°F)

CHAPTER 1 GENERALINFORMATION BUCK 450 SERVICE MANUAL 20.0

CHAPTER 1 GENERAL INFORMATION PAGE. 1-

1.2 V.I.N AND ENGINE SERIAL NUMBER

The vehicle identification number

○

is stamped into the front of the frame tube.

The engine serial number

○

is stamped into left side of engine crankcase.

CHAPTER 1 GENERALINFORMATION BUCK 450 SERVICE MANUAL 20.0

CHAPTER 1 GENERAL INFORMATION PAGE. 1-

1.3 VEHICLE DIMENSIONS

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