Link Controls CDO100 Compact Series Manuale utente
STA
CDO100 Compact
Instructions for Sectional Door Operator type :
Door Operator / STA/ LC- 2973 Rev.H
Stuart Road, Manor Park, Runcorn, Cheshire, WA7 1TS
Warning : Please read these instructions fully before installation
Link Controls
Instructions for Rolling Door Operator type :
2 – Door Operator / STA / LC- 2973 Rev.H
1. Contents 3. General safety instructions
2. Key to symbols
Guarantee
The function and safety of the equipment is only guaranteed
if the warning and safety instructions included in these
operating instructions are adhered to.
Link Controls is not liable for any personal injury or damage
to property that occurs as a result of the warning and safety
instructions being disregarded.
Link Controls does not accept any liability or warranty for
damage due to the use of non-approved spare parts and
accessories.
Using the equipment for its intended purpose
Operators of the STA range are designed exclusively for
opening and closing counter balanced sectional doors.
Operators of the CDO range are designed exclusively for
opening and closing roller shutter doors (complete with
installation of a safety brake as required)
Target group
Only qualied and trained specialists are permitted to install
and service the operator. Qualied and trained professionals
full the following requirements:
- knowledge of the general and specic safety and accident
prevention regulations,
- Knowledge of the relevant regulations,
- trained in the use and care of appropriate safety equipment,
- Capable of recognising the dangers associated with
installation.
Only qualied and trained electricians may connect the
operator and carry out electrical maintenance.
Qualied and trained electricians full the following
requirements:
- knowledge of the general and specic safety and accident
prevention regulations,
- knowledge of the relevant electrical regulations,
- trained in the use and care of appropriate safety
equipment,
- capable of recognising the dangers associated with
electricity.
Instructions for installation and connection
- The controls must be disconnected from the electricity
supply before carrying out electrical works. It must be
ensured that the electricity supply remains disconnected
during the works.
- Local protective regulations must be complied with.
- Mains cables and control cables must be laid separately.
1. Contents 2
2. Key to symbols 2
3. General safety instructions 2
4. Overview of products 3
5. Installation 4
6. Initial Operation 9
7. Emergency operation 13
8. Maintenance 15
9. EU Declaration of Conformity 16
Danger of personal injury!
The safety instructions must be
observed!
Warning! Danger to property!
The safety instructions must be
observed!
Information
Special information
OR
Reference to other sources of
information
Door Operator / STA / LC- 2973 Rev.H– 3Door Operator / STA / LC- 2973 Rev G– 3
Regulations and bases for testing
For connecting, programming and servicing, the following
regulations must be observed (the list is not exhaustive).
Construction product standards
- EN 13241-1 (Products without re resistance or smoke
control characteristics)
- EN 12445 (Safety in use of power operated doors -
Test methods)
- EN 12453 (Safety in use of power operated doors -
Requirements)
- EN 12635 (Industrial, commercial and garage doors and
gates - Installation and use.)
- EN 12978 (Safety devices for power operated doors and
gates - Requirements and test methods)
Electromagnetic compatibility
- EN 55014-1 (Radio disturbance, household appliances)
- EN 61000-3-2 (Disturbances in supply systems -
harmonic currents)
- EN 61000-3-3 (Disturbances in supply systems -
voltage uctuations)
- EN 61000-6-2 (Electromagnetic compatibility (EMC) -
Part 6-2: Generic standards - Immunity for industrial
environments)
- EN 61000-6-3 (Electromagnetic compatibility (EMC) -
Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments)
Machinery guidelines
- EN 60204-1 (Safety of machinery, electrical equipment of
machines, part 1: general requirements)
- EN 12100-1 (Safety of machinery. Basic concepts,
general principles for design. Basic terminology,
methodology)
Low voltage
- EN 60335-1 (Household and similar electrical
appliances - Safety)
- EN 60335-2-103 (Particular requirements for drives for
gates, doors and windows)
Various options
The following package options are available for the STA
(CDO 100 Compact) operator:
All options listed below can be supplied with either the
KE, KU and WGI manual override variants;
STA 1-10-24
STA 1-10-24 E
CDO100 1-10-24
CDO100B 1-10-30
CDO100B 1-7-45
CDO100B 1-10-24
CDO 100: 1:10-30
STAW 1-10-24 E
STAW 1-10-24
CDO-100 1-10-24
4. Overview of products
4 – Door Operator / STA / LC- 2973 Rev.H
5.1 Preparation
Danger!
To avoid injury, the following points must
be observed:
- The operator must be installed free of
any tension.
- The operator must not move on the
shaft.
- The design and subsurface of all
components must be suitable for the
forces encountered.
Warning!
To avoid damage to the operator and the
door, the operator must only be tted if:
- the operator is undamaged,
- the ambient temperature is -20 ºC to
+60 ºC,
- the altitude of the location does not
exceed 1,000 m,
- a suitably rated mains protection device
has been selected.
☞Before installation, ensure that:
- the operator is not blocked,
- the operator has been newly prepared after a lengthy
-storage period,
- all connections have been carried out correctly,
- the direction of rotation of the drive motor is correct,
- all motor protective devices are active,
- no other sources of danger exist,
- the installation site has been cordoned o over a
wide area.
Information
The relevant instruction for the door must
be observed when tting the drive to the
door.
- a suitably rated mains protection device
must be selected.
5.2 STA Sectional Operator
Mounting with torque bracket - example
A
B
C
D
☞Fit the torque support bracket/console (A).
☞Grease the spring shaft (B) around the operator
seating.
☞Insert the feather key (C) into the spring shaft (B).
☞Place the operator (D) on the spring shaft (B).
☞Secure the feather key (C) against any move-
ment.
The feather key can be secured with two hose
clamps or adjusting rings.
☞Fix the operator to the torque support bracket
with 4 bolts.
Warning!
Damage due to improper installation the
drive! To avoid damage to the drive and to
the door, the drive must be mounted on a
torque support bracket that it is vibration
damped.
5. Installation
Door Operator / STA / LC- 2973 Rev.H– 5
5. Installation
Mounting torque support bracket to Operator
1. Remove Plastic caps (if tted) from hollow shaft of the
operator.
2. Fix torque plate using the 4-o M8x20 bolts, 4-o M8
spring washers and 4-o M8 at washers.
Information:
Link Controls Ltd. constantly strives to
improve the quality of its goods and as
such reserves the right to replace/modify
products without prior notication. Any
examples given are inteded for guidance
only.
5.3 CDO100 Compact Operator - Flange Mount
Handing the operator
This operator is suitable for left or right hand installation.
The ange and shaft can be removed and tted on the
opposite side.
Assembley of the operator
1. Remove the plastic caps
(if tted from hollow shaft of the operator)
Torque Plate is
height adjustable
As viewed from
End Elevation
‘1A’ ‘1B’
1
1
2
6 – Door Operator / STA / LC- 2973 Rev.H
5. Ensure the keysteel is secured in the keyway and x
the drive sprocket or gear pinion to the drive shaft
Warning!
Damage due to improper xing of the
sprocket / gear pinion. Fixing the drive
sprocket at the end of the shaft may cause
excessive loading on the shaft - resulting
in shaft failure.- Ensure the keysteel is
secured in the keyway.
2. Ensure the keysteel is secured in the keyway and t
the drive shaft ensuring that the shaft comes ush with
hollow shaft on the non-drive side. The drive shaft is
held by the M8x20mm bolt and washer (see step 1)
3. Fix the ange adaptor using 4-o M8x25mm
countersunk socket cap screws.
4. Fix the ange using the 4-o M8x22mm socket cap
screws.
Information:
The ange adaptor will only t correctly in
one orientation
5. Installation
3
4
2
Door Operator / STA / LC- 2973 Rev.H– 7
5. Installation
5.4 CDO100 Compact Operator - Foot Mount
Handing the operator
This operator is suitable for left or right hand installation.
The shaft can be removed and tted on the opposite side.
1. Remove the plastic caps
(if tted from hollow shaft of the operator)
2. Ensure the keysteel is secured in the keyway and t
the drive shaft ensuring that the shaft comes ush with
hollow shaft on the non-drive side. The drive shaft is
held by the M8x20mm bolt and washer.
3. Fix each mounting foot using the 2-o M8x20mm
Bolts and 2-o M8 spring washers.
As viewed from
End Elevation
‘1A’ ‘1B’
2
1
3
8 – Door Operator / STA / LC- 2973 Rev.H
4. Ensure the keysteel is secured in the keyway and x
the drive sprocket or gear pinion to the drive shaft
Warning!
Damage due to improper xing of the
sprocket / gear pinion. Fixing the drive
sprocket at the end of the shaft may cause
excessive loading on the shaft - resulting
in shaft failure.
5.5 Installation of the emergency hand chain
(for operators with emergency hand chain)
Information:
To ensure that they work correctly, the
chain links must not be twisted.
☞Join the ends of the emergency hand chain together
with a chain connecting link.
Warning!
To avoid damage to the operator and
the door, the emergency hand chain
must be safely secured (for example in a
‘chain keep’ ) while the door is operated
electrically.
5. Installation
Door Operator / STA / LC- 2973 Rev.H– 9
6. Initial Operation
6.1 Preparation
Warning!
To avoid damage to the operator, the
following points must be observed:
- The types of cable and their diameters
must be selected according to current
regulations.
- The nominal currents and the type of
connection must correspond to those on
the motor type plate.
- The drive details must agree with the
connected loads.
Information:
When operated with electronic control
units, the corresponding start-up
instructions and circuit diagrams must be
complied with.
6.2 Motor & Limit Switch Connections
Open the operator
☞Remove the cover from the operator.
Insert the cables
☞Feed the cables through the gland tting into the
operator.
10 – Door Operator / STA / LC- 2973 Rev.H
Internal Pre-wired Connections
A Motor - “U”, “V” & “W”
B Thermal Switch - N/C
B2 Interlock Switch - N/C
C Limit Switch Cables
Customer Connections
D Motor Supply Connections “1”, “2” & “3”
E Limit Switch Connections:
“6” - Common
“7” - Open Limit
“8” - Close Limit
“9” - Pre-Close Limit
F Thermal / Interlock Connections “4” & “5”
G Cap Switch Option Wiring
H Cap Switch Connections “10” & “11”
Limit switch connections (microswitches)
1
4 2
CL
OP
AUX
AUX
S1
S2
S3
S4
6. Initial Operation
B A
G
D
B2
HEF
C
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