LINKUP LP400 Manuale utente

Operator’s Manual | LP400 1

LP400

OPERATOR’S MANUAL

Conveyor Assembly, Operation & Maintenance

2Operator’s Manual | LP400

Operator’s Manual | LP400 3

CONTENTS

CONTENTS...............................................................................................3

INTRODUCTION .......................................................................................4

1. INSTRUCTIONS FOR SAFETY ............................................................5

2. PROTECTING THE ENVIRONMENT....................................................6

3. STANDARD OF MANUFACTURE.........................................................6

4. TOOLS / PPE REQUIRED FOR SITE ASSEMBLY...............................6

4.1 TOOLS REQUIRED FOR SITE ASSEMBLY.............................6

4.2 RECOMMENDED MINIMUM PPE.............................................6

5. LIFTING & POSITIONING .....................................................................7

5.1 LIFTING CONVEYOR SECTIONS ............................................7

5.2 MECHANICAL LIFTING ............................................................7

5.3 SUPPORTING CONVEYOR ON SITE ......................................8

6. DELIVERY & SITE SET-UP...................................................................8

6.1 DELIVERY.................................................................................8

6.2 SITE SET-UP.............................................................................9

6.3 HOPPER ASSEMBLY .............................................................14

6.4 HOPPER MOUNTING .............................................................15

6.5 CONTROL BOX.......................................................................16

6.6 CONTROL BOX WIRING DIAGRAM.......................................17

4Operator’s Manual | LP400

INTRODUCTION

The LINKUP®Conveyor range is designed to provide years of reliable service

throughout its working life.

The unique design of the LINKUP®Conveyor range is the result of over 50 years

of research and hands-on experience in the conveyor industry. Experience,

attention to detail, a commitment to quality and excellent service results in

customer satisfaction every time.

IMPORTANT

Read, understand, and obey these safety rules and operating

instructions before operating this machine.

Only competent authorized personnel shall be permitted to operate

this machine. This manual should be considered a permanent part of

your machine and should always remain with the machine. If you

have any questions, please contact the manufacturer:

InterQuip USA LLC

4 Duke Place

Norwalk, CT 06854

(203) 322-2600

info@interquip.net

Operator’s Manual | LP400 5

1. INSTRUCTIONS FOR SAFETY

When using LINKUP® Conveyors, all

safety recommendations, assembly

instructions, and operating instructions

found in this Operator’s Manual MUST be

followed when using the equipment. All

persons who use equipment must be

acquainted with this manual and must be

aware of any potential hazards. Equipment

should not be used by children at any time

and should always be watched and

managed by competent personnel. When

equipment is being used within close

proximity to personnel, suitable taped

off areas should be in place to establish

a safety zone area.

It's imperative that you observe the

accident prevention regulations in force in

your state, province or locale, including the

general rules of occupational health and

safety.

The manufacturer shall not be liable for any

changes made to the equipment or any

damage resulting from such changes.

Use Common Sense and Planning When Installing and Operating the Machine.

Keep Hands and Limbs Away from Moving Belt.

Always Wear Correct PPE.

•Failure to follow instructions listed below may result in electric shock,

fire and/or serious injury. Always isolate from electrical supply before

carrying out maintenance, including changing the belt.

•Always have a designated covered in walkway when using equipment

over pedestrians.

•It is not recommended to erect the equipment in high wind or icy

weather conditions.

•Check that all components for your conveyor insulation is current prior

to starting the installation.

•EQUIPMENT IS HEAVY. Minimum of 2 persons required to handle

each section. Use lifting equipment if necessary, and follow proper

manual lifting procedures to prevent back injury.

BE AWARE OF THE FOLLOWING: DO NOT CLIMB ON CONVEYORS!

•ELECTROCUTION HAZARDS

•EXPLOSION AND FIRE HAZARDS

•SETUP HAZARDS

•FALL HAZARDS

•COMPONENT DAMAGE HAZARD

6Operator’s Manual | LP400

2. PROTECTING THE ENVIRONMENT

Built into the design and the manufacturing of the Conveyor, recycling

unwanted materials has been carried out instead of disposing of them

as waste. Packaging should be sorted, taken to the local recycling

center, and disposed of in an environmentally safe way. This Conveyor

has been designed to assist in recycling materials on site where at all

possible.

3. STANDARD OF MANUFACTURE

The LINKUP®Conveyor range has been Planned, Designed, and Built with Safety in mind.

Pinch points and trap points have been Guarded by Design, where at all possible without

restricting the maximum operational capacity of the conveyor function. With the relevant

health and safety regulations built into the design, the LINKUP® Range of conveyors are

known for their safety and well-being for the Operator.

•Each section can be manhandled with two people for assembly on site.

•Manufactured to a high standard of fabrication

•Welded and constructed by trained and coded welders

•Built with UL®approved components.

•Designed and Built in the USA

4. TOOLS / PPE REQUIRED FOR SITE ASSEMBLY

4.1 TOOLS REQUIRED FOR SITE ASSEMBLY

•Adjustable Wrench

•Socket Wrench Set

4.2 RECOMMENDED MINIMUM PPE

•Hard Hat

•Gloves

•Goggles

•Safety Footwear

Operator’s Manual | LP400 7

5. LIFTING & POSITIONING

5.1 LIFTING CONVEYOR SECTIONS

•At least 2 people should handle individual sections

•Sections and components over 50 lbs. will require mechanical handling.

WARNING!

OBSERVE CORRECT LIFTING PROCEDURES AT ALL TIMES.

LINKUP®400 Sections

Length

Width

Height

Weight

Head Unit with Drum Motor

76 ¼“

28”

12 ½”

228 lbs

Tail / Base Tension Unit

76 ¼“

28”

12 ½”

160 lbs

Intermediate Section

74 ¼“

21 ¾”

12 ½”

103 lbs

Hopper

39”

14”

95 lbs

5.2 MECHANICAL LIFTING

•Conveyors and conveyor sections that need to mechanically lifted

on-site will need to be done by a confident/trained personal. All

lifting chains and straps should be safely attached through

conveyor frame or scaffold tube holes that are within the main

conveyor frame.

WARNING!

ENSURE THAT YOUR CONVEYOR IS CORRECTLY AND SAFELY

LIFTED AT ALL TIMES. ENSURE THAT NOBODY IS UNDERNEATH

THE CONVEYOR WHEN IT IS BEING LIFTED.

8Operator’s Manual | LP400

5.3 SUPPORTING CONVEYOR ON SITE

•Standard single support legs are provided to assist in supporting the

Conveyor on-site with on-site supports required by others as needed.

Scaffolding holes are provided within the conveyor frame to assist when

building into scaffolding. Further securing points are placed on lifting

handles each end of the Conveyor.

•Recommended supporting points on each length of Conveyor are as

follows:

12' Long = 2# Supports one at each end.

18' Long = 2# Supports one at each end.

24' Long = 3# Supports one at each end and one in the center.

30' Long = 3# Supports one at each end and one in the center.

HELPFUL TIPS & RECOMMENDATIONS

THE CONVEYOR SHOULD BE SUPPORTED AT REGULAR INTERVALS.

KEEP A CLEAR SPACE UNDER THE CONVEYOR TO PREVENT MATERIAL BUILD UP.

CHECK SUPPORTS OF CONVEYORS REGULARLY FOR SAFE SUITABILITY.

6. DELIVERY & SITE SET-UP

6.1 DELIVERY

LINKUP® 400 Conveyors are shipped to site

in 6' long stacks one conveyor per stack

complete with belt ready for your installation

as follows:

Each conveyor can be lifted with a fork truck on-site. They can then be positioned as close

to the final location as possible. Check that you have received the correct length and

number of conveyors and hoppers, etc. Acquaint the assembly team with this Operator's

Manual.

Operator’s Manual | LP400 9

6.2 SITE SET-UP

1. Unwrap and dismantle the conveyors from the shipping stack.

2. Select the tail unit, (Non-Drive roller) and position in the

approximate area for Feeding/Loading.

3. Select the intermediate section(s) and attach and bolt to the tail

unit and secure bolts tightly.

10 Operator’s Manual | LP400

4. Position the first set of support legs, ensuring the conveyor is

clear from the ground to give a material free area under the

conveyor to provide a space to keep clean from material buildup.

5. Continue with the further sections as needed, supporting as need

along its length.

Indice

Manuali Accessori popolari di altre marche

Hillco

Hillco 2810 Manuale utente

Siemens

Siemens QSA2700D Manuale dell'operatore

Contours

Contours ZY024 Manuale utente

Saivod

Saivod VS621 Manuale utente

Virtuox

Virtuox VirtuCLEAN 2.0 Manuale utente

SCE

SCE ENVIRO-THERM SCE-TE170B24VSS Manuale utente

Z-Wave

Z-Wave HSD-200Z Manuale utente

turck

turck FMX-IM-2UPLI63FX Manuale utente

Decagon Devices

Decagon Devices 10HS Manuale utente

UPPAbaby

UPPAbaby Cup Holder Manuale utente

Elko

Elko SmartSensor Leakage Wireless Manuale utente

Grizzly

Grizzly H8371 Manuale utente

Panasonic

Panasonic HG-T Series Manuale utente

IFM Electronic

IFM Electronic Efector 250 Series Guida di riferimento

DigiDesign

DigiDesign 888/24 I/O Manuale utente

PROZIS

PROZIS QUAY Manuale utente

patagonia

patagonia PSI Vest Manuale utente

SFC Energy

SFC Energy EFOY GO! Manuale utente