LMI Technologies Gocator 2320 Manuale utente

USERMANUAL Gocator 2300 & 2880 Series

Document revision:C

Gocator 2300 & 2880 Series 2

Proprietary

This document, submitted in confidence, contains proprietary information which shall not be

reproduced or transferred to other documents or disclosed to others or used for manufacturing or any

other purpose without prior written permission of LMI Technologies Inc.

No part of this publication may be copied, photocopied, reproduced, transmitted, transcribed, or

reduced to any electronic medium or machine readable form without prior written consent of LMI

Technologies, Inc.

Trademarks and Restrictions

Gocator™ is a registered trademark of LMI Technologies, Inc. Any other company or product names

mentioned herein may be trademarks of their respective owners.

Information contained within this manual is subject to change.

This product is designated for use solely as a component and as such it does not comply with the

standards relating to laser products specified in U.S. FDA CFR Title 21 Part 1040.

Contact Information

For more information, please contact LMI Technologies.

LMI Technologies, Inc. 1673 Cliveden Ave.

Delta, BC V3M 6V5

Canada

Telephone: +1 604 636 1011

Facsimile: +1 604 516 8368

www.lmi3D.com

Gocator 2300 & 2880 Series 3

Table of Contents

Table of Contents 3

Introduction 9

Safety and Maintenance 10

Laser Safety 10

Laser Classes 11

Precautions and Responsibilities 12

Class 3B Responsibilities 12

Nominal Ocular Hazard Distance (NOHD) 13

Systems Sold or Used in the USA 14

Electrical Safety 14

Environment and Lighting 15

Sensor Maintenance 16

Getting Started 17

System Overview 17

Standalone System 17

Dual-Sensor System 17

Multi-Sensor System 18

Hardware Overview 20

Gocator 2300 &2880 Sensor 20

Gocator 2300 &2880 Cordsets 20

Master 100 21

Master 400/800 22

Master 1200/2400 22

Calibration Targets 23

Installation 25

Grounding - Gocator 25

Recommended Grounding Practices - Cordsets 25

Grounding - Master 400/800/1200/2400 26

Mounting 26

Orientations 27

Network Setup 30

Client Setup 30

Gocator Setup 32

Running a Standalone Sensor System 32

Running a Dual-Sensor System 33

Next Steps 36

Theory of Operation 38

3D Acquisition 38

Principle of 3D Acquisition 38

Resolution and Accuracy 39

X Resolution 39

Z Resolution 40

Z Linearity 40

Profile Output 41

Coordinate Systems 41

Sensor Coordinates 41

System Coordinates 41

Resampled and Uniform Spacing Profile

Format 42

Gocator Web Interface 43

User Interface Overview 43

Common Elements 44

Toolbar 44

Saving and Loading Settings 44

Managing Multiple Settings 45

Recording, Playback, and Measurement

Simulation 46

Downloading, Exporting, and Uploading

Recorded Data 48

Log 49

Metrics Area 50

Data Viewer 50

System Management and Maintenance 51

Manage Page Overview 51

Sensor System 52

Sensor Autostart 52

Dual-Sensor System Layout 52

Buddy Assignment 54

Exposure Multiplexing 55

Networking 55

Motion and Alignment 56

Alignment Reference 57

Encoder Resolution 57

Encoder Value and Frequency 58

Travel Speed 58

Jobs 58

Security 60

Maintenance 61

Sensor Backups and Factory Reset 62

Firmware Upgrade 63

Scan Setup and Alignment 65

Scan Page Overview 65

Gocator 2300 & 2880 Series 4

Scan Modes 66

Triggers 67

Trigger Examples 70

Trigger Settings 71

Sensor 72

Active Area 73

Tracking Window 74

Transformations 76

Exposure 76

Single Exposure 77

Dynamic Exposure 78

Multiple Exposure 79

Spacing 81

Sub-Sampling 82

Spacing Interval 82

Material 83

Alignment 85

Alignment States 85

Alignment Types 86

Alignment: With and Without Encoder

Calibration 86

Aligning Sensors 87

Clearing Alignment 89

Filters 90

Gap Filling 90

Median 91

Smoothing 92

Decimation 93

Surface Generation 93

Part Detection 95

Edge Filtering 98

Data Viewer 99

Data Viewer Controls 100

Video Mode 100

Exposure View 100

Spots and Dropouts 102

Profile Mode 103

Surface Mode 105

Height Map Color Scale 107

Region Definition 108

Intensity Output 109

Measurement 111

Measure Page Overview 111

Data Viewer 112

Tools Panel 112

Measurement Tool Management 112

Adding and Removing Tools 112

Enabling and Disabling Measurements 113

Editing a Tool or Measurement Name 115

Changing a Measurement ID 115

Common Measurement Settings 116

Source 116

Regions 117

Decisions 117

Filters 119

Measurement Anchoring 120

Profile Measurement 122

Feature Points 122

Fit Lines 124

Measurement Tools 125

Area 125

Circle 127

Dimension 128

Groove 130

Intersect 133

Line 135

Position 136

Panel 138

Gap 138

Flush 139

Strip 141

Tilt 146

Script 146

Surface Measurement 147

Measurement Tools 148

Bounding Box 148

Countersunk Hole 152

Ellipse 158

Hole 160

Measurement Region 164

Opening 165

Measurement Region 171

Plane 172

Position 174

Gocator 2300 & 2880 Series 5

Stud 176

Measurement Region 179

Volume 179

Script 181

Script Measurement 182

Built-in Functions 183

Output 187

Output Page Overview 187

Ethernet Output 188

Digital Output 192

Analog Output 194

Serial Output 196

Dashboard 198

Dashboard Page Overview 198

System Panel 198

Measurements 199

Gocator Device Files 201

Job Files 201

Configuration (Root) 201

Setup 201

Filters 202

XSmoothing 202

YSmoothing 203

XGapFilling 203

YGapFilling 203

XMedian 203

YMedian 203

XDecimation 204

YDecimation 204

Layout 204

Alignment 205

Disk 205

Bar 205

Plate 206

Devices / Device 206

Tracking 207

Material 207

SurfaceGeneration 209

FixedLength 209

VariableLength 210

Rotational 210

PartDetection 210

EdgeFiltering 211

Triggers 211

Tools 212

Profile Types 212

ProfileRegion2D 212

ProfileFeature 213

ProfileLine 213

SurfaceTypes 213

Region3D 213

SurfaceRegion2D 214

SurfaceFeature 214

ProfileArea 214

ProfileCircle 216

ProfileDimension 216

ProfileGroove 218

ProfileIntersect 219

ProfileLine 220

ProfilePanel 221

ProfilePosition 223

ProfileStrip 224

Script 226

SurfaceBoundingBox 226

SurfaceEllipse 227

SurfaceHole 228

SurfaceCsHole 230

SurfaceOpening 232

SurfacePlane 234

SurfacePosition 235

SurfaceStud 235

SurfaceVolume 237

SurfaceCsHole 238

Output 240

Ethernet 240

ASCII 242

EIP 242

Modbus 243

Digital0 and Digital1 243

Analog 243

Serial 244

Selcom 245

ASCII 245

Transformation File 246

Gocator 2300 & 2880 Series 6

Transform 247

Device 247

Protocols 248

Gocator Protocol 248

General 248

Modes 248

Buddy Communication Channels 248

States 249

Data Types 249

Status Codes 250

Discovery Commands 250

Get Address 250

Set Address 251

Control Commands 252

Protocol Version 252

Get Address 253

Set Address 253

Get System Info 254

Get States 255

Change Password 256

Set Buddy 257

List Files 257

Copy File 258

Read File 258

Write File 258

Delete File 259

Get Default Job 259

Set Default Job 260

Get Loaded Job 260

Set Alignment Reference 260

Get Alignment Reference 261

Clear Alignment 261

Get Timestamp 261

Get Encoder 262

Reset Encoder 262

Start 262

Scheduled Start 263

Stop 263

Start Alignment 264

Start Exposure Auto-set 264

Software Trigger 264

Schedule Digital Output 265

Schedule Analog Output 265

Ping 266

Reset 266

Backup 267

Restore 267

Restore Factory 268

Set Recording Enabled 268

Get Recording Enabled 269

Clear Replay Data 269

Set Playback Source 269

Get Playback Source 270

Simulate 270

Seek Playback 271

Step Playback 271

Playback Position 272

Clear Measurement Stats 272

Simulate Unaligned 272

Acquire 273

Acquire Unaligned 273

Read File (Progressive) 273

Export CSV (Progressive) 274

Export Bitmap (Progressive) 274

Upgrade Commands 275

Get Protocol Version 275

Start Upgrade 276

Get Upgrade Status 276

Get Upgrade Log 277

Data Results 277

Stamp 278

Video 278

Profile 279

Resampled Profile 280

Profile Intensity 280

Surface 281

Surface Intensity 281

Measurement 282

Alignment Result 283

Exposure Calibration Result 283

Health Results 283

Modbus TCP Protocol 288

Concepts 288

Gocator 2300 & 2880 Series 7

Messages 288

Registers 289

Control Registers 290

Output Registers 291

State 291

Stamp 291

Measurement Registers 292

EtherNet/IP Protocol 294

Concepts 294

Basic Object 294

Identity Object (Class 0x01) 294

TCP/IP Object (Class 0xF5) 295

Ethernet Link Object (Class 0xF6) 295

Assembly Object (Class 0x04) 295

Command Assembly 296

Sensor State Assembly 296

Sample State Assembly 297

ASCII Protocol 300

Ethernet Communication 300

Asynchronous and Polling Operation 300

Command and Reply Format 300

Special Characters 301

Standard Result Format 301

Custom Result Format 302

Control Commands 302

Start 303

Stop 303

Trigger 303

Load Job 304

Stamp 304

Stationary Alignment 305

Moving Alignment 305

Clear Alignment 306

Data Commands 306

Get Result 306

Get Value 307

Get Decision 308

Health Commands 308

Get Health 308

Software Development Kit 310

Setup and Locations 310

Class Reference 310

Examples 310

Sample Project Environment Variable 311

Header Files 311

Class Hierarchy 311

GoSystem 311

GoSensor 312

GoSetup 312

GoLayout 312

GoTools 312

GoTransform 312

GoOutput 312

Data Types 312

Value Types 312

Output Types 313

GoDataSet Type 313

MeasurementValues and Decisions 314

Operation Workflow 314

Initialize GoSdk APIObject 315

Discover Sensors 316

Connect Sensors 316

Configure Sensors 316

Enable Data Channels 316

Perform Operations 316

Limiting Flash Memory Write Operations 318

Tools and Native Drivers 319

Sensor Recovery Tool 319

GenTL Driver 321

16-bit RGB Image 322

16-bit Grey Scale Image 323

Registers 324

XMLSettings File 326

CSV Converter Tool 326

Troubleshooting 328

Specifications 330

Gocator 2300 Series 331

Gocator 2320 333

Gocator 2330 334

Gocator 2340 336

Gocator 2350 337

Gocator 2370 339

Gocator 2375 342

Gocator 2380 345

Gocator 2300 & 2880 Series 8

Gocator 2880 Sensor 348

Gocator 2880 349

Gocator Power/LAN Connector 352

Grounding Shield 352

Power 353

Laser Safety Input 353

Gocator 2300 &2880 I/O Connector 354

Grounding Shield 354

Digital Outputs 355

Inverting Outputs 355

Digital Inputs 355

Encoder Input 356

Serial Output 357

Analog Output 357

Master 100 359

Master 100 Dimensions 360

Master 400/800 361

Master 400/800 Electrical Specifications 362

Master 400/800 Dimensions 363

Master 1200/2400 364

Master 1200/2400 Electrical Specifications 365

Master 1200/2400 Dimensions 366

Parts and Accessories 367

Return Policy 369

Software Licenses 370

Support 376

Contact 377

Gocator 2300 & 2880 Series 9

Introduction

The Gocator 2300 series of laser profiling sensors is designed for 3D measurement and control

applications. Gocator sensors are configured using a web browser and can be connected to a variety of

input and output devices.

This documentation describes how to connect, configure, and use a Gocator. It also contains reference

information on the device's protocols and job files.

Notational Conventions

This guide uses the following notational conventions:

Follow these safety guidelines to avoid potential injury or property damage.

Consider this information in order to make best use of the product.

Gocator 2300 & 2880 Series 10

Safety and Maintenance

The following sections describe the safe use and maintenance of Gocator sensors.

Laser Safety

Gocator sensors contain

semiconductor lasers that emit visible

or invisible light and are designated as

Class 2M, Class 3R, or Class 3B,

depending on the chosen laser option.

Gocator sensors are referred to as

components, indicating that they are

sold only to qualified customers for

incorporation into their own

equipment. These sensors do not

incorporate safety items that the

customer may be required to provide

in their own equipment (e.g., remote

interlocks, key control; refer to

references for detailed information).

As such, these sensors do not fully

comply with the standards relating to

laser products specified in IEC 60825-1

and FDA CFR Title 21 Part 1040.

Use of controls or adjustments or performance of procedures other than those specified herein

may result in hazardous radiation exposure.

References

1. International standard IEC 60825-1 (2001-08) consolidated edition, Safety of laser products – Part 1:

Equipment classification, requirements and user's guide.

2. Technical report 60825-10, Safety of laser products – Part 10. Application guidelines and explanatory

notes to IEC 60825-1.

3. Laser Notice No. 50, FDA and CDRH http://www.fda.gov/cdrh/rad-health.html

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