Loctite 97115 Manuale utente
EQUIPMENT
Operation Manual
Loctite®Rotorspray
Part Numbers 97115
Contents
Page No.
1 Please Observe the Following . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1 Emphasized Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
2.1 Operating Elements and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
4.1 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Assembling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Connecting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.4 Setting Up the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4.1 Mounting the Stationary Applicator on the Rotorspray . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4.2 Adjusting the Wetting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4.3 Controlling the Mechanical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
5.1 First Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.1 Priming the Feed Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.2 Controlling the Dispensing Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3 Returning to Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Care, Cleaning, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.2 Pin Assignment of the Plug – Connection Cord Rotor . . . . . . . . . . . . . . . . . . . . . . . . 11
9 Declarations of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 Warranty (Excluding Germany) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1. Please Observe the Following
1
1.1 Emphasized Sections
Warning!
Refers to safety regulations and required safety measures that protect the operator or other
persons from injury or danger to life.
Caution!
Emphasizes what must be done or avoided so that the unit or other property is not damaged.
Notice:
Gives recommendations for better handling of the unit during operation or adjustment as well as
for service activities.
The numbers printed in bold in the text refer to the corresponding position numbers in the
illustration on page 3.
• The pointer emphasizes an instruction step.
Instruction steps in the illustrations are indicated
with arrows.
When several instruction steps are indicated in
an illustration, the shading of the arrow has the
following meaning:
Black arrow = 1st step
Grey arrow = 2nd step
White arrow = 3rd step
1.2 Items supplied
(1) Rotorspray 97115
(1) Rotor Disc dia. 25 mm
(1) Rotor Connection Cord
(1) Instruction Manual 97115
(1) Rotor Disc dia. 10 mm
(1) Adapter Ring for Diaphragm Valve 97135/97136
As a result of technical development, the illustrations and descriptions in this instruction manual
can deviate in detail from the actual unit delivered.
☞
1. Please Observe the Following (continued)
2
1.3 For Your Safety
For safe and successful operation of the unit, read these instructions completely. If the instructions
are not observed, the manufacturer can assume no responsibility.
If Loctite®products are not properly handled, damage to health can result!
• Observe general safety regulations for the handling of chemicals!
• Observe manufacturer’s instructions!
Request a safety data sheet for the Loctite®product used!
• When working with pressurized air, wear protective glasses!
1.4 Usage
With the Rotorspray 97115, Loctite®Products can be applied to the interior surface of
cylindrical parts.
The Rotorspray 97115 is operated in combination with a pneumatic stationary applicator. The
simultaneous control of these units requires the use of a Loctite®Controller 97123.
Low viscosity anaerobic and UV curing adhesives can be applied with the Rotorspray 97115.
The rotorspray is not suitable for cyanoacrylate adhesives that are humidity cured and may
clog the wetting holes of the rotor disc!
2. Description
3
2.1 Operating Elements and Connections
1 Rotorspray motor assembly
2 Rotorspray front end assembly
3 Access hole
For access to the attachment screw
of the shaft coupling.
4 Holder for stationary applicator
5 Drive assembly with shaft
6 Rotor disc with shaft
7 Connector
8 Rotor connection cord
9 Adapter ring for a diaphragm valve
4
2. Description (continued)
2.2 Theory of Operation
The Rotorspray 97115 is clamped in a fixture. The stationary applicator is clamped in the holder 4
of the rotorspray so that the tip of the flexible dispensing needle is directed at the inside of the
wetting holes on the rotor disc 6.
The Loctite®Controller 97123 controls:
– The switching on of the rotorspray.
– The dispensing after the rated rotor speed is reached and during the preselected dispensing time.
– The switching off of the rotorspray.
As long as the stationary applicator valve is open, the product is dispersed through the wetting
holes by centrifugal force and uniformly distributed onto the cylindrical inner surface of the part.
In conjunction with an advancing slide, the dispensing is performed depending on the switching on
of the rotorspray:
– At the end of the advancing movement (bead dispensing) or
– During the advancing movement (area dispensing).
The drive assembly of the rotorspray has longitudinal play of 5 mm. Within this distance,
unintentional contact with an obstacle can be compensated without the rotor disc or the drive
assembly and its shaft being damaged. Furthermore, the drive assembly is so constructed that in
case the product flows back, the drive assembly and the rotor housing cannot glue together.
With longitudinal play and with the special construction of the drive assembly, a perfect function
is guaranteed.
When a disturbance occurs in a dispensing sequence:
– The dispensing sequence is interrupted.
– The rotorspray is switched off.
– The 97123 Controller signals a error message with a beeping tone (see Section 7).
5
3. Technical Data
Rated speed 8,000 RPM
Rated voltage 24 VDC
Power consumption 10 W, to 24 W for short periods
Operating temperature +10°C to + 40°C (+50°F to +104°F)
Storage temperature -10°C to + 60°C (+14°F to +140°F)
Weight 0.6 kg
Dimensions
6
4. Installation
4.1 Environmental Conditions
– Non-condensing humidity
– No splashing water
4.2 Assembling the Unit
• Clamp the rotorspray into a fixture on the
clamping surface.
• The holder 4of the rotorspray must point
upward!
• Insert the shaft of a rotor disc 6of the required
diameter into the drive assembly 4to the stop.
4.3 Connecting the Unit
It is easier to keep track of the dispensing sequence when the connection units that are combined
together are connected to the same dispensing channel.
0
1
90-260VAC
47-63Hz
Phase = 1
XS1 Start
XS2 Reservoir
XS3 Flow Monitor
XS5 PLC Interface
XS4 RS232
2AM
cat. no. 97123
XS6XS7XS8
XS6
XS6
☞
7
4. Installation (continued)
4.4 Setting Up the Unit
4.4.1 Mounting the Stationary Applicator on the Rotorspray
• Loosen the clamping screws of the holder 4
and clamp in the stationary applicator.
The tip of the flexible dispensing needle must
be placed at a distance of approx. 2 mm from
the bottom of the rotor disc 6.
When mounting a diaphragm valve use
adapter ring 9.
4.4.2 Adjusting the Wetting Position
• Place the rotorspray at the wetting position in
the part.
Wetting plane:
At the middle of the holes in the rotor disc.
The rotor disc must be able to reach the
required wetting position exactly without
coming into contact with any obstacles!
4.4.3 Controlling the Mechanical Sequence
• In the main directory PERIPHERY SETUP on the Controller 97123, check whether all of the
necessary connection units are activated (see operating instructions for the Controller 97123).
• In the directory MANUAL OPERATION, switch the rotor on and off (see operating instructions for
the Controller 97123). Check whether the rotor rotates.
☞
8
5. Dispensing
5.1 First Operation
5.1.1 Priming the Feed Line
• Purge the stationary applicator of air according to the operating instructions for the
stationary applicator.
Remove the stationary applicator from the holder for purging.
• Perform the filling of the product line according to the operating instructions of the Loctite®
Controller 97123.
• Before remounting the stationary applicator, adjust the piston stroke (suck-back effect) and the
air outlet chokes (see operating instructions for the Stationary Applicator 97113).
5.1.2 Controlling the Dispensing Sequence
• Place the rotorspray at the wetting position in the part and check the dispensing sequence.
• In the directory MANUAL OPERATION, switch the rotor on and off (see operating instructions for
the Controller 97123). Check whether the rotor rotates.
The rotorspray is automatically switched on at the wetting position by the Controller 97123. The
dispensing takes place automatically after the rotor reaches the rated speed and according to the
preselected dispensing time.
If the dispensed quantity is too small or too large:
• Perform the adjustment of the dispensed quantity according to the operating instructions of the
97123 Controller.
• Reinitiate a start and check the dispensing sequence.
• Repeat the steps until the dispensing sequence is exactly as required and the dispensed
quantity is correct.
5.2 Shutdown
The rotor is switched off automatically at the end of the dispensing time by the Controller 97123.
Shutdown for Longer Periods of Non-use
For pauses in the work of longer than 14 days, place the system out of operation to prevent
curing of the product.
• Unclamp the stationary applicator and put it out of operation according to its operating
instructions.
• Clean the rotor disc according to Section 6.
☞
☞
☞
Altri manuali per 97115
1
Indice
Altri manuali Loctite Spruzzatore di vernice
