Lubeworks 171303 Manuale utente
HEAVY DUTY OIL PUMP
MANUAL
171303
171305
171309
REV 01/12/15 1
WARNING SYMBOL
• This manual contains important warnings and information.
• Read and keep for reference.
CAUTION SYMBOL
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions
.
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow
the instructions.
1 Summarize
1.1 Mainly propose
These pumps mainly provide power during oil transportation. Any other use maybe cause
un-safety problems and parts damage, fire explosion, and oil spark even serious fluid injection.
1.2 Description
1.2.1 Model: 3:1 Pneumatic Oil Pump
1.2.1.1 Specification: 36bar（Max. fluid working pressure）
1.2.1.2 Configuration:
Sheet 1: 3:1 Pneumatic Oil Pump
Remark: with 3/4"M to 1/2"F reducer.
1.2.1.3 Max. free flow rate: 45L/min.
1.2.2 Model: 5:1 Pneumatic oil pump
1.2.2.1 Specification: 60bar（Max. fluid working pressure）
1.2.2.2 Configuration:
Sheet 2: 5:1 Pneumatic oil pump
Remark: with 3/4"M to 1/2"F reducer.
1.2.2.3 Max. free flow rate: 40L/min.
Model
1/4"quick plug
1/4"NPT
270mm
730mm
940mm
1190mm
Air inlet
Length
of
suction
tube
17130301 17130303 17130331 17130333 17130361 17130363 17130371 17130373
Model
1/4"quick plug
1/4"NPT
270mm
730mm
940mm
1190mm
Air inlet
Length
of
suction
tube
17130501 17130503 17130531 17130533 17130561 17130563 17130571 17130573
2
1.2.3 Model: 9:1 Pneumatic oil pump
1.2.3.1 Specification: 108bar（Max. fluid working pressure）
1.2.3.2 Configuration:
Sheet 3: 9:1 Pneumatic oil pump
Remark: with 3/4"M to 1/2"F reducer.
1.2.3.3 Max. free flow rate: 20L/min.
1.3 Safety instructions
1.3.1
WARNING:
No complying with below requests will result in severely harm to your body even death.
1.3.2 Oil pump misuse hazard: Oil pump misuse can cause the to rupture, malfunction
• Read all instruction manuals, tags, and labels before operating the equipment.
• Use the equipment only for its intended purpose. If you are not sure, call your distributor.
• Do not alter or modify this equipment. Use only genuine parts and accessories.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not exceed the maximum working pressure of the lowest rated component in your system.
• Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer's warnings.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents, or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.
• Handle hoses carefully. Do not pull on hoses to move equipment.
• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not lift pressurized equipment.
• Wear adiabatic glove when operate pump.
• Do not move or lift pump during use.
• Comply with all applicable local, state, and national fire, electrical, and safety regulations.
1.3.3 SKIN INJECTION HAZARD
Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on
the skin can also cause serious injury. If a fluid injection injury occurs, GET IMMEDIATE
SURGICALTREATMENT. Do not treat as a simple cut.
• Do not point the dispensing valve at anyone or at any part of the body.
• Do not put your hand or fingers over the end of the dispensing valve.
• Do not stop or deflect leaks with your hand, body, glove or rag.
• Use only extensions and no-drip tips which are designed for use with your dispensing valve.
• Do not use a low pressure flexible nozzle with this equipment.
• Follow the Pressure Relief Procedure if the dispensing valve clogs before you clean, check or
service the equipment.
• Tighten all fluid connections before operating the equipment.
• Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
• Do not repair high pressure couplings; you must replace the entire hose.
3
1.3.4 MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers.
• Do not operate the pump with the air motor plates removed.
• Keep clear of all moving parts when starting or operating the pump.
• Before servicing the equipment, follow the Pressure Relief Procedure to prevent the equipment
from starting unexpectedly.
1.3.5 FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
• Ground the equipment and the object being lubricated.
• If there is any static sparking or you feel an electric shock while using this equipment, stop
dispensing immediately. Do not use the equipment until you identify and correct the problem.
• Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
dispensed
• Keep the dispensing area free of debris, including solvent, rags, and gasoline.
• Do not smoke in the dispensing area.
2 Technical Data
Pneumatic Oil Pumps Technical Data:
3 Grounding and Installation
3.1 Grounding
3.1.1 Warning: Before use the pump, check grounding of the
whole system to prevent fire and explosion
3.1.2 To reduce the risk of static sparking, each device should
ground effectively.
Pump: Use a ground wire and clamp as the Fig.2. Get rid of
the grounding screw, put the end of the grounding wire into
the grounding hole. Lock the bolt to the pump safety.
Air and Fluid hoses: Grounding effectively.
Air compressor: Follow manufacturer's recommendations.
Oil control valve: Connect the pump with proper grounding wire,
always hold a metal part of the valve firmly to the side of a
grounded metal pail, then trigger the valve.
Barrel: Use local applicable trolley. If it is metal barrel, put on the device which is electric, can not put
on insulative device surface, such as paper or carton board which without grounding.
Other parts: Operated with local regulation for grounding.
Fluid supply container: Follow the local code.
Model
1/4"quick plug
1/4"NPT
270mm
730mm
940mm
1190mm
Air inlet
Length
of
suction
tube
17130901 17130903 17130931 17130933 17130961 17130963 17130971 17130973
Model Series
Pressure Ratio
Air Inlet Working Pressure
Max. Air Inlet Pressure
Max. Oil Outlet Pressure
Air Motor Effective Diameter
Max. Free Flow Rate
171305 Series
171303 Series
3:1
5-10 bar
12 bar
36 bar
108mm
60bar
5:1
45L/min 40L/min
171309 Series
108bar
9:1
20L/min
FIG.2: Grounding guide
Fig.3: Oil supply system installation
4
3.2 Installation
3.2.1 Standard installation
1: cut-off valve
2: Filter
3: Regulator
4: Lubricator
5: Control valve
6: Locking adapter
7: Hose reel
The above installation is not the integrated oil supply system, just contact the manufacture or
distributor if you need. Installation for air circle.
3.2.1.1 Note: Do not hang any device at the air inlet, as there maybe dropping and damage.
3.2.1.2 Process
•
Put the pump into lock adapter (Fig .3 Parts 6), Install to the trolley.
•
Install cut-off valve (Fig3. Part1).
•
Install filter (Fig 3. Part 2).
•
Install regulator which control the speed and adjust the air pressure (Fig3. Part3).
•
Install lubricator which with self-lubricate (Fig3. Part 4).
•
Install control valve which control flux，When the speed is too fast, pump will be self-close
automatic to avoid pump be damaged (Fig.3 Parts5).
•
Connect oil output.
3.3 Operation
3.3.1 Pressure Relief
3.3.1.1 Injury for skin：Before pressure relief by manual，Pump is under pressure。To reduce the
risk of serious injury from pressurized fluid, accidental spray from the valve, or splashing fluid, follow
this procedure whenever you
• Are instructed to relieve pressure
• Stop dispensing
• Check, clean, or service any system equipment
• Install or clean dispensing devices
3.3.1.2 Pressure Relief procedure
• Turn off the cut-off valve, shut off air
• Put the pump to the waste equipments, switch oil valve ,relief pressure
• Turn the air supply and oil fluid.
• Turn off the oil valve.
3.3.1.3. When occurs：
• Problems on control valve, flexible hose, rigid tube or manual tip, auto tip.
• Pressure not relieve thoroughly according to above relief procedure.
•
Pressure relieved very slowly until relieved thoroughly. Please clear obstruction of oil system.
3.3.2 Operation
3.3.2.1 Note: After initialize work, open the oil valve, pump start to work. Close the oil valve, pump
stop working.
3.3.2.2
WARNING: Each device with different max working pressure. To reduce the risk of
exceed pressure. Make sure the max work pressure for each device. Rated pressure in the system
can not exceed the max pressure of any device. Or there will be burst, explosion, malfunction,
serious damage.
5
3.3.2.3 Remind: Pump can not operate with empty load. Or the speed will be very fast which will
self-damage.
If acceleration is too fast or running very slow, Should stop operation and check that if there is
enough oil in the barrel. If there is insufficient oil, change the trolley and initialize the whole system.
3.3.2.4 Startup
• If there is several pump in the whole system, please use control valve to dispatch the air.
• Open the main control valve.
• Open the oil valve which with effective grounding with the trolley. Keep the connecting of the
metal forboth oil valve and trolley. Open the cut-off valve, pump start to work. When the pump is
stable. Close theoil valve.
• If there are several pumps in the whole system, startup for each pump step by step with above
instruction.
• To get perfect result, set up the min air pressure for each device.
• Pump can not operate under empty load.
• Relief pressure before close the pump.
4 Trouble Shooting
WARNING:
To reduce the risk of serious injury whenever you are instructed to relieve pressure.
Do not remove silencer, or it may cause finger be injury.
4.1 Before check and maintain, pay more attention of the relieve of pressure.
4.2 Ordinary problems, reason and solution
Problem
Pump fails to operate
Continuous air exhaust
Erratic pump operation
Pump operates, but output low on
both strokes
Leakage from silencer
SolutionCause
Inadequate air supply pressure or
restricted air lines
Closed or clogged dispensing valve
Clogged fluid lines, hoses, valves, etc
Damaged air motor
Exhausted fluid supply
Worn or damaged air motor gas-kit,
packing, seal, etc.
Exhausted fluid supply
Held open or worn intake valve or
piston packing
Hose damaged
Piston damaged
Seal O-ring damaged
Hose, valve or other device block
O-ring damaged
Increase air supply; clear
Open; clear
Clear
Service air motor
Refill and re-prime or flush
Service air motor
Refill and re-prime or flush
Clear; service
Change hose
Change piston
Change O-ring
Relieve pressure
Change O-ring
6
Exploded and Parts List for 171303 Series
7
1
34
26
35
29
40
41
28
8
25
10
46
9 7 27 43
47
11
24
21
50
20
19
16
15
13
31
53
6
12
18
14
51
17
22
42
52
23
30 344 37
38
3948
49
5 2 36 45
4 33 32
QTY
1
2
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
Description
Air motor cover
Spring piece
Bracket
Rope rocker
Shaft
O-ring
Base
O-ring
Right silencer
U-seal
Sponge
O-ring
Steel ball
O-ring
Piston
Circlip
O-ring
Suction tube
Steel ball
Oil inlet valve
Extension tube
Filter
Piston shaft
Left silencer
Transfer slipcover
Rod
Screw
Part No.
28*
29
30
31*
32
33*
34*
35
36
37*
38
39*
40
41*
42
43
44*
45
46
47
48
49
50
51
52*
53
Description
O-ring
Piston
Pin
O-ring
Rope shaft
Spring
O-ring
Jar body
Washer
Steel wire
Nut
Cushion
Rod
Seal
Quick plug
Oil outlet
Gasket
Screw
Screw
Bolt
Adjustable nut
Nut
Bung adapter
Connect tube
O-ring
Label
QTY
1
1
2
1
2
2
1
1
2
2
4
2
2
2
1
1
2
2
12
1
2
2
1
1
1
2
1
Part No.
1
2*
3
4
5
6*
7
8*
9
10*
11*
12*
13
14*
15
16*
17*
18
19
20
21
22*
23
24
25
26
27
Note: The Part No. with “*” are the wearing parts.
10
Exploded and Parts List for 171305 & 171309 Series
11
21
51
14
13
12
16
15
6
17
18
48
19
29
22
19
20
41
45
11
79 25
44
26
40
8
10
23
39
38
27
33
24
32
1
49
50
52
I
2 : 5
23
4
5
31 30 28 35 47
46
37
36
43 34
42
Part No.
1
2*
3
4
5
6*
7
8*
9
10*
11*
12*
13*
14
15*
16
17*
18
19
20*
21
22
23
24
25
26*
Description
Air motor cover
Spring piece
Bracket
Rope rocker
Shaft
Steel ball
Base
O-ring
Right silencer
U-seal
Sponge
O-ring
O-ring
Piston
Circlip
Suction tube
O-ring
Oil inlet valve
Extension tube
Filter
Piston shaft
Left silencer
Transfer slipcover
Rod
Screw
O-ring
QTY
1
2
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
Description
Piston
Pin
O-ring
Rope shaft
Spring
O-ring
Jar body
Washer
Steel wire
Nut
Cushion
Rod
Seal
Quick plug
Oil outlet
Gasket
Screw
Screw
Bolt
Adjustable nut
Nut
Bung adapter
Label
O-ring
Steel ball
Connector
(only use for 171309)
QTY
1
2
1
2
2
1
1
2
2
2
2
2
2
1
1
2
2
12
1
2
2
1
2
1
1
1
Part No.
27
28
29*
30
31*
32*
33
34
35*
36
37*
38
39*
40
41
42*
43
44
45
46
47
48
49
50*
51
52
Note: The Part No. with “*” are the wearing parts.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Oil Pump
Bolt
Nut
Wall bracket
Pump adapter
Flexible suction hose
Bung adapter
Rigid suction tube
Spring circlip
Ball
Valve seat
Filter
Washer
Washer
Suction hose adapter
Q'ty
1
6
6
1
1
1
1
1
1
1
1
1
6
6
1
12
Wall Installed
Part List
Proceed As Follows
1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the
tank’s dimensions. Make sure that the wall is soild and thick enough for the dowels. Do not
interfere with hydraulic tubes or electric lines.
2. Secure the pump to the bracket 4.
3. Connect the flexible suction tubes 6 to the pump using the clamp provided.
4. Cnnect the rigid suction 8 to the end of the flexible suction tube 6 using the elastic clamp
provided.
5. Put the bung adapter 7 into the drum hole.
6. Put the rigid suction tube 8 into the pump and secure it in place.
Limited Warranty
1. The manufacturer warrantees this product against defects in material and craftsmanship, for a
period of 36 months from date of purchase, but not including wearing parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the warranty
period, when returned freight prepaid to the distributor or their designated service depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The product must be installed and maintained in compliance with the instructions.
11
4
5
7
6
1
3
8
10
9
14
13
15
2
12
Size: 145x210mm 157克铜版纸 REV 01/12/15 2.09.05.30.434
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