LubriMist JD Manuale utente

LubriMist®Model JD

Oil Mist Generating System

Installation and Operating Manual

P/N 77740227

REV 06

MAY 2017

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 2 of 152

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 3 of 152

TABLE OF CONTENTS

INTRODUCTION ..................................................................................................6

Contact Information.......................................................................................................................7

Explanation Of Graphic Symbols In The Documentation..............................................................8

UNIT IDENTIFICATION AND LABELING..........................................................10

LubriMist® Model JD Model Code Designations ........................................................................11

Model Code Designation Key......................................................................................................12

Tag Detail for NEC Model JD......................................................................................................13

NEC Certificate Of Conformance................................................................................................14

PRODUCT DESCRIPTION.................................................................................14

Inside Cabinet Enclosure ............................................................................................................15

Inlet Air Supply ............................................................................................................................16

Mist Generating Head With Air / Oil Heater ................................................................................17

Mist Pressure Transducer...........................................................................................................17

Air Heater Control and Cutout Sensors.......................................................................................17

Oil Supply Connection.................................................................................................................18

Oil Mist Generator Controller.......................................................................................................19

Optional Equipment.....................................................................................................................20

Mist Density Monitor Option ......................................................................................................21

Auxiliary Oil Mist Generator.......................................................................................................22

Air Cooling Option .....................................................................................................................23

Air Purge Option........................................................................................................................24

INSTALLATION .................................................................................................25

Location / Mounting.....................................................................................................................26

Mist Distribution System Connection ..........................................................................................27

Compressed Air Supply...............................................................................................................27

Auto Bulk Oil Fill Connection.......................................................................................................28

Electrical Power Connection .......................................................................................................29

Power Requirements...................................................................................................................30

Grounding....................................................................................................................................31

Remote Communication And Alarm Connections.......................................................................32

Remote Alarm Contacts ............................................................................................................33

Remote Communications Serial Port........................................................................................34

Starting The Oil Mist Generator...................................................................................................36

Commissioning Optional Equipment...........................................................................................40

Mist Density Monitor..................................................................................................................40

Auxiliary Oil Mist Generator.......................................................................................................41

OPERATING GUIDE..........................................................................................43

Operating The Controller.............................................................................................................44

General Control Operation ........................................................................................................44

Keypad Buttons.........................................................................................................................44

Setting The Current Date...........................................................................................................45

Setting The Current Time..........................................................................................................46

Reading Unit Operating Conditions...........................................................................................47

Reading Alarm And Control Set Points.....................................................................................48

Programming User Established Alarm And Control Set Points.................................................50

Special Key Pad Sequence Routines .........................................................................................54

Setting Language........................................................................................................................54

MODBUS Diagnostic Sub-function Data.....................................................................................55

Setting Display Contrast..............................................................................................................56

Communication And Option Feature Set-Up...............................................................................57

LOCAL ALARMS, INDICATORS AND READOUT ...........................................61

Local Alarms, Indicators And Readout........................................................................................62

Liquid Crystal Display..................................................................................................................63

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

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Red And Green External Status Lights.......................................................................................63

Event Log ....................................................................................................................................64

Logged Alarm and Fault Messages...........................................................................................66

Logged Event Messages...........................................................................................................66

REMOTE COMMUNICATION AND ALARM......................................................67

REMOTE COMMUNICATION AND ALARM...............................................................................68

Remote Alarm Contact................................................................................................................68

Serial Data Port – RS-422/485....................................................................................................69

Connecting To A Personal Computer (PC).................................................................................71

Data and Event Log.....................................................................................................................72

Personal Computer Communication Software............................................................................72

MODBUS COMMUNICATION............................................................................77

Overview......................................................................................................................................78

Installation ...................................................................................................................................78

Serial Data Port – RS-422...........................................................................................................78

Connecting To The Host Computer (via 4 wire)..........................................................................79

Connecting To The Host Computer (via 2 wire)..........................................................................79

Configuring The JD Oil Mist Generator.......................................................................................80

Configuring The Host Computer..................................................................................................80

Function Codes ...........................................................................................................................82

Breakdown of each Function Code and it’s HEX Addresses......................................................84

Holding Register..........................................................................................................................87

Holding Registers Addresses;.....................................................................................................88

Input Register..............................................................................................................................89

Viewing the JD’s values in real time............................................................................................91

General Information.....................................................................................................................92

AUXILIARY OIL MIST GENERATOR................................................................94

General Description and Use......................................................................................................95

Auxiliary Oil Mist Generator Start-Up..........................................................................................96

Operation.....................................................................................................................................98

Oil Heater Operation And Temperature Adjustment...................................................................98

Switching From The Auxiliary Oil Mist Generator To The Main Oil Mist Generator....................98

CONTROLLING THE OIL MIST.........................................................................99

Adjusting Oil / Air Ratio .............................................................................................................100

Changing The Mist Generating Capacity ..................................................................................102

ROUTINE MAINTENANCE..............................................................................103

Routine Maintenance ................................................................................................................104

CLEANING AND DECONTAMINATION...................................................................................106

REMOVAL FROM USE, DISPOSAL AND TRANSPORT.........................................................108

TROUBLE SHOOTING GUIDE........................................................................110

Main Unit ...................................................................................................................................112

PARTS LIST / DRAWINGS / SCHEMATICS ...................................................120

Spare Parts Lists.......................................................................................................................121

Process & Instrumentation Diagrams........................................................................................123

Main Oil Mist Generator...........................................................................................................123

Optional Equipment.................................................................................................................124

Electrical Wiring Diagrams And Schematics.............................................................................125

Ladder Diagram / 115 VAC Supply Voltage............................................................................125

Voltage Panel Wiring Diagram / 115 VAC Supply Voltage .....................................................126

Voltage Panel Wiring Diagram / 230 VAC Supply Voltage .....................................................128

Fuse Location - Main Oil Mist Generator.................................................................................129

Fuse Legend-115 VAC Main Oil Mist Generator.....................................................................130

Fuse Legend-230 VAC Main Oil Mist Generator.....................................................................131

Controller Wiring Diagrams And Schematics............................................................................132

Low Voltage Controller Layout ................................................................................................132

Thermocouple Input Terminals................................................................................................133

4-20 mA Input Terminals.........................................................................................................134

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 5 of 152

Digital Output Terminals..........................................................................................................135

Mist Monitor Connection Terminals.........................................................................................136

RS-422/485 Data Communication Terminal Strip...................................................................138

Bill Of Materials .........................................................................................................................139

General Arrangement Drawings................................................................................................140

Inside View ..............................................................................................................................140

Inside View-Top Of Reservoir..................................................................................................141

Electrical Control Components................................................................................................142

Optional Components................................................................................................................144

Auxiliary Oil Mist Generator.....................................................................................................144

Bill of Materials ........................................................................................................................144

General Arrangement Drawing................................................................................................145

Auxiliary Oil Mist Generator, Wiring Diagram 115 VAC..........................................................146

Auxiliary Oil Mist Generator, Wiring Diagram 230 VAC..........................................................147

Air Cooling Option ...................................................................................................................148

Air Purging Option ...................................................................................................................149

Mist Density Monitor................................................................................................................150

NOTES:.....................................................................................................................................151

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 6 of 152

INTRODUCTION

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 7 of 152

Contact Information

A LubriMist® Oil Mist System is a centralized lubrication system that generates, conveys, and automatically

delivers lubricant to bearings, gearboxes, chains, and sliding surfaces in various industrial machinery and

equipment. This publication provides instruction and information for the LubriMist® Oil Mist Generator Unit

“JD”. Design, application and distribution of LubriMist® Oil Mist is covered in other publications.

For questions regarding this publication or if you have specific questions regarding the installation of the

Model JD Mist Generator, contact.

CFH Reliability Services

15150 West Dr.

Houston, Texas 77053

USA

Ph 713.464.6266

Fx 713.464.7375

Read and understand this operating manual

before attempting to install, commission, or use

this equipment. Failure to understand these

instructions could result in serious personal

and or loss of

ert

W ARNING

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 8 of 152

Explanation Of Graphic Symbols In The Documentation

The following graphic symbols are used in this publication to communicate specific detailed information

necessary for the safe operation of this product. These graphic symbols are used to create “Safety Alerts”

within the documentation to alert the users of potential hazards, instruction on how to avoid injury and

instruction notices for safe operation. When interfacing with this product it is important these safeguards are

observed.

It is important for safety alerts to have the appropriate choice of signal word because this word and its

colored background communicate the severity of the hazard. The signal word calls attention to the warning

and designates a degree or level of hazard seriousness. The signal words for product safety alerts as used

in this manual are “DANGER”, "WARNING", "CAUTION", and "NOTICE".

SYMBOL SYMBOL DESCRIPTION AND USE

This symbol is used to identify a “SAFETY ALERT” associated with either a

“WARNING” or “CAUTION” severity hazard. The alert is accompanied with

instruction necessary to avoid a hazard or personally injurious situation. The

“SAFETY ALERT” symbol is accompanied with other graphics to further

identify the type of hazard or personal injury risk involved.

This symbol is used to identify a “DANGER” level of hazard seriousness.

“DANGER” indicates a hazardous situation which, if not avoided, will result

in death or serious injury

WARNING This symbol is used to identify a “WARNING” level of hazard seriousness.

“WARNING” indicates a hazardous situation which, if not avoided, could

result in death or serious injury

This symbol is used to identify a “CAUTION” level of hazard seriousness.

“CAUTION” indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury

This symbol is used to identify “NOTICE” instructions and is used where a

"SAFETY ALERT" designation is too severe. A “NOTICE” label is used for

instruction or issuing a reminder about a condition which is more procedural

in nature rather than related to an immediate risk of personal injury.

This symbol is used to warn against risk of creating an “EXPLOSION”. This

symbol can be used in conjunction with a “SAFETY ALERT” symbol with

either a “DANGER”, or “WARNING” or “CAUTION” severity level.

This symbol is used to warn against “ELECTRIC SHOCK”. This symbol can

be used in conjunction with a “SAFETY ALERT” symbol with either a

“DANGER”, or “WARNING” or “CAUTION” severity level.

This symbol is used to warn against “CRUSHING”. The equipment should

never be tipped or stood on edge. This symbol can be used in conjunction

with a “SAFETY ALERT” symbol with either a “DANGER”, or “WARNING” or

“CAUTION” severity level.

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 9 of 152

SYMBOL SYMBOL DESCRIPTION AND USE

This symbol is used to warn against “SUDDEN PRESSURE RELEASE” of

compressed gas. This symbol can be used in conjunction with a “SAFETY

ALERT” symbol with either a “DANGER”, or “WARNING” or “CAUTION”

severity level.

This symbol is used to warn against “SLIP HAZARDS”. This symbol can be

used in conjunction with a “SAFETY ALERT” symbol with either a

“DANGER”, or “WARNING” or “CAUTION” severity level.

This symbol is used to warn against “CORROSIVE” or “CAUSTIC

CHEMICALS” that might inadvertently be used to clean the equipment. Any

cleaning agents used must be compatible with the equipments materials of

construction and not harmful to personnel. This symbol can be used in

conjunction with a “SAFETY ALERT” symbol with either a “DANGER”, or

“WARNING” or “CAUTION” severity level.

This symbol is used to indicate that a “FORK TRUCK” is used to transport

the equipment. The Fork truck operator should be properly trained in its

operation and observe all plant driving and safety regulations. Do not

transport equipment on public roadways using a fork truck. This symbol can

be used in conjunction with a “SAFETY ALERT” symbol with either a

“DANGER”, or “WARNING” or “CAUTION” severity level.

This symbol is used to advise “SPILLS” are to be controlled and cleaned up.

In case of spillage, the user or other responsible body must ensure

appropriate cleanup and decontamination is carried out. This symbol may be

used in conjunction with a “NOTICE” or with a “SAFETY ALERT” symbol

with either a “DANGER”, or “WARNING” or “CAUTION” severity level.

This symbol is used to indicate that gloves and other “PERSONAL

PROTECTIVE EQUIPMENT (PPE)” should be used. This symbol may be

used in conjunction with a “NOTICE”.

This symbol is used to indicate that the reader must read and understand

referenced “DATA AND INFORMATION”. This symbol may be used in

conjunction with a “NOTICE” or with a “SAFETY ALERT” symbol with either

a “DANGER”, or “WARNING” or “CAUTION” severity level.

This symbol is used to encourage the use of cleaning materials which the

customer can “RECYCLE”. Drained oil should be recycled. This symbol may

be used in conjunction with a “NOTICE”.

This symbol is used to advise the materials must be disposed of in

accordance to environmental laws ordinances and directives. Disposal

methods which have “ADVERSE ENVIRONMENTAL IMPACT” are to be

avoided. This symbol may be used in conjunction with a “NOTICE”.

LubriMist®Model JD

Oil Mist Generating System

Installation and Operatin

Manual Page 10 of 152

UNIT IDENTIFICATION AND LABELING

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