Lumberjack BG200 Manuale di installazione
BG200
200WBench Grinder
BG200
SAFETY AND OPERATING MANUAL
O
RIGINAL INSTRUCTIONS
BG200
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear Customer, Congratulations on your purchase. Before using the
product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………05
Machine Details and Product Features……….…………………………….….06
Assembly…………………………………………………………………………………….8-7
Operation, Maintenance and Service…………………………………….....9-10
Lumberjack Guarantee………….………………………………………………..11-12
Declaration of Conformity……………………………………………………………11
Parts List…………..………………………………………………………………………...14
Parts Diagram………………………………………………………………………………15
BG200
01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
BG200
02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
BG200
03
GENERAL POWER TOOL SAFETY WARNINGS
6 Additional Warnings for Bench Grinder
a) Firmly bolt the grinder to a work bench or leg
stand at approximately hip height.
b) Never reach to pick up a workpiece, a piece of
scrap, or anything else that is in or near the
grinding path of the wheel.
c) Avoid awkward operations and hand
positions where a sudden slip could cause your
hand to move into the wheel. Always make sure
you have good balance.
d) Never stand or have any part of your body in
line with the path of the wheel.
e) Do not turn the motor switch on and off
rapidly. This could cause the wheel to loosen
and could create a hazard. Should this ever
occur, stand clear and allow the wheel to come
to a complete stop. Disconnect your grinder
from the power supply and securely retighten
the wheel nut.
f) Use only flanges furnished with this bench
grinder.
g) If any part of this grinder is missing or should
break, bend, or fail in any way, or should any
electrical component fail to perform properly,
shut off the power switch, remove the machine
plug from the power source and have damaged,
missing, or failed parts replaced before resuming
operation.
h) Do not overtighten the wheel nut. Excessive
tightening can cause the wheel to crack during
operation.
i)
Always use the grinder’s wheel guards and
safety shields.
j ) Inspect grinding wheel for visible defects. Check
the wheel for fissures and cracks, and test for
normal operation prior to use. Replace cracked
wheel immediately.
k) Adjust distance between wheel and work rest
to maintain 1/16 in. or less separation as the
diameter of the wheel decreases with use. The
value of separation used in the marking is to be
the separation recommended by the manufacturer
but shall not be more than 1/8 in.
l) Always ease the workpiece against the abrasive
wheel when starting to grind. A harsh impact can
break the wheel. Use light pressure when starting
to grind; too much pressure on a cold wheel can
cause the wheel to crack.
m) Never start the grinder when the wheel is in
contact with the workpiece.
n) Secure work. Always hold workpiece firmly
against the work rest.
o) Do not use the bench grinder if the flange nut
or clamp nut is missing or if the spindle shaft is
bent.
p) Frequently clean grinding dust from beneath
grinder.
q) Secure long hair so it is above shoulder level to
prevent entanglement in any rotating parts.
r) Stay alert and exercise control. Watch what
you are doing and use common sense. do not
operate tool when you are tired. do not rush.
BG200
04
GENERAL POWER TOOL SAFETY WARNINGS
s)
Do not touch the cut material until it cools or
you can be burned.
t) If the power supply cord is damaged, it must
be replaced only by the manufacturer or by an
authorized service centre to avoid risk.
u) Make sure the grinder is securely mounted as
described in the assembly instructions before
connecting the tool to a power supply.
w) Save these instructions. Refer to them
frequently and use to instruct other users. If you
loan someone this tool, loan them these
instructions also.
7. Using an Extension Cable
.
a) If an extension cable is required, use an
approved triple core extension cable suitable for
the power input of the tool.
b) Grounded tools always require a three wire
extension cable.
c) As the distance from the supply outlet
increases you must use a heavier gauge extension
cable. Using extension cables with inadequately
sized wire causes a serious drop in voltage,
resulting in loss of power and possible tool
damage.
d) The smaller the gauge number of the wire the
greater the capacity of the cord.
f) When using a cable reel, always unwind the
cable completely.
BG200
05
SYMBOLS AND POWER RATING CHART
Danger! – Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear eardefenders.
Caution! Risk of Injury! Do
not reach into the running
saw blade.
Caution! Wear a dust mask.
01010101
06
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage - 230V / 50Hz
Power Consumption - 550W
2850rpm
16mm
200 x 25 x 50mm
16kg
15.2kg
No load Speed -
Axle Diameter-
Stone Diameter -
Gross Weight -
Nett Weight -
Package Includes:
2 x Stones
Work Light
BG200
LpA sound pressure level 86 dB(A)
KpA uncertainty ...............3 dB
LWA sound power level...96 dB(A)
KWA uncertainty .............3 dB
Load factor:
A load factor of S2 30 min (intermittent
periodic duty) means that you may
operate the motor continuously at its
nominal power level (370/550 W) for no
longer than 30 minutes ON period. If you
fail to observe this time limit the motor
will overheat. During the OFF period the
motor will cool again to its starting
temperature. Sound and vibration
Sound and vibration values were
measured in accordance with EN 61029.
Warning!
The specified vibration value was
established in accordance with a
standardised testing method. It may
change according to how the electric
equipment is used and may exceed the
specified value in exceptional
circumstances.
The specified vibration value can be
used to compare the equipment with
other electric power tools.
The specified vibration value can be
used for initial assessment of a harmful
effect.
BG200
07
ASSEMBLY INSTRUCTIONS
Fig. 1
5
1
6
8
9
1
6
3
2
3
4
4
7
Fig. 2
Fig. 3
Fig. 4
08
ASSEMBLY INSTRUCTIONS
BG200
Before you connect the equipment to
the mains supply make sure that the
data on the rating plate are identical to
the mains data.
Always pull the power plug before
making adjustments to the equipment.
Pull the power plug before doing any
maintenance or assembly work on the
equipment.
• The machine must be set up so
that it stands firmly, i.e. it must be
securely screwed to a work bench or
similar.
• All covers and safety devices
have to be properly fitted before the
equipment is switched on.
• The grinding wheels must rotate
freely.
• Check that the voltage on the
rating plate is the same as your supply
voltage before you connect the
equipment to the power supply.
Work Rests (Fig. 1, Nr. 4)
Install the work rest with a star grip
screw and a washer to the wheel
guard. The distance between wheel
and work rest should not exceed 2
mm.
Spark Guards (Fig. 2)
Install the spark guard with a cross-
head screw and a washer to the wheel
guard. The distance to the wheel guard
should not exceed 2 mm.
Wheel Guards (Fig. 3, Fig. 4)
1 Install the eye shield with 2 cross-
head screw n M4, 2
washers and 2 hex nuts to the
clamping plate.
2 Lead the handle into the clamping
plate and fix it with
a flat head screw M6, a washer and a
nut.
3 Fix the complete unit to the wheel
guard with U-handle,
hex bolt M6 and a washer.
The guard is individually adjustable, as
to protect the users eyes during
grinding process.
Assembly
Indice
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