Macnaught BOP20 Manuale utente

Instruction Manual Page 1

Instruction Manual

BP-inst-issue15

Instruction Manual Page 2

Thank you for purchasing the Macnaught BOP battery operated pump.

PLEASE READ THIS SAFETY INFORMATION CAREFULLY BEFORE USE.

Read and retain this instruction manual to assist you in the operation of your new product.

INTRODUCTION

WARNING

Macnaught has designed and manufactured this pump to the highest quality standards using premium

quality materials and workmanship.

 Visually inspect pump, charger and battery prior to use for any signs of damage, loose or missing parts. If

equipment is worn or damaged, remove it from service (Replace if required).

Failure to follow all instructions listed below may result in electric shock, fire, serious injury and/or dam-

age to the power tool. The term “power tool” in all of the warnings listed refers to your battery operated

(cordless) power tool.

Please read this important information carefully before use.

 Make sure all operators have adequate access to the following instructions.

 ‘WARNING’ listed throughout this manual to advise of actions which may cause damage to your equipment.

 The BOP Battery operated pump must be used strictly in accordance with Macnaught’s terms and condi-

tions.

GENERAL SAFETY

DO NOT operate power tools in explosive areas, e.g; close to flammable liquids, gases or dust.

ELECTRICAL SAFETY

 Never modify electrical connections.

 DO NOT expose power tool to rain or wet conditions.

 DO NOT use product if the product is damaged or the switch does not turn the pump on.

 If “battery-pack” case is damaged DO NOT use - Danger of electric shock or electrocution.

BATTERY and CHARGER SAFETY

Please follow instructions from battery and charger owners manual

 Battery charger MUST ONLY be used for charging the rechargeable batteries supplied with the BOP.

 DO NOT operate charger if charger, power cord or plug is damaged - replace immediately.

 DO NOT disassemble charger or battery.

 DO NOT store battery pack in locations where the temperature may reach or exceed 40°C/104°F.

 DO NOT use charger on any other voltage than designated on the charger.

 Only use “ORIGINAL” Macnaught replacement parts, battery or charger.

This product should only be used with automotive oils and lubricants.

Instruction Manual Page 3

 Always place gun on hanger when pump is not in use, as oil spillage can cause a slipping hazard.

 Keep plastic bag away from babies and children.

 Do not lift the power head with locking lever. Handle power head with care. DO NOT DROP.

 Make sure the power head is securely connected/attached to the stem.

 Do not leave the power head sitting on top of the stem unlocked.

 Stop operating the battery oil pump if any leakings at the joints are noticed.

 Do not modify the pump in any way.

 Only use a genuine Macnaught dispensing gun. Hand tighten the hose till its firm and check for any signs of

leakage before use.

 Do not use flammable fluid in this product. Only use fluid specified in this instruction manual.

 Wear appropriate PPE for protection.

 Do not use the product in potentially explosive atmosphere.

 Do not expose the product to fire and source of heat.

 Users should refer to MSDS of the fluid from supplier being used.

 Use product in well ventilated area.

 Never leave your dispensing gun unattended in open position. Do not attempt to use any means to lock the

lever. Always ensure the switch is in off position after dispensing the oil.

 Use pump in adequate lighting condition for safe operation. Do not use the product under poor illumination.

 Avoid spillage of oil near water source as it may be harmful to the environment.

 When moving drum, check area for spillage and clean up any liquid on floor as this will cause a slippery

hazard

 Only use genuine Macnaught battery and chargers with this product.

 Battery pack, charger and power head should be protected from water.

* Do not expose the power head to a nearby magnet as its performance will be adversely affected.

 The battery operated pump should always be used in a vertical position.

 The dispensing gun should always be facing up when dispensing fluid.

 If the noise level changes check the hose to see if there is air present, if air is present stop the pump imme-

diately as this indicates the drum is empty. Switch over to a new drum.

WARNING

CAUTION

DISCLAIMER

Your product is designed to use with non-flammable automotive oil/lubricants only, with viscosity grades from

0W-40 to SAE85W-140. Usage with different fluids may cause performance degradation and render the war-

ranty void. Improper use of liquid may lead to machine failure and malfunction.

Use of any flammable fluids can cause sparks to explode and create a fire hazard. Macnaught bears no liabil-

ity to the consequence of fluid misuse by customers.

Instruction Manual Page 4

BATTERY DISPOSAL

NOTE: Dispose of old batteries properly. The battery contains rechargeable

Lithium-ion and must be recycled or disposed of properly. Please refer to the

local authorities for the correct method of battery disposal.

DO NOT incinerate the battery pack. The battery can

explode in a fire

DO NOT attempt to disassemble any battery.

1) Insert battery 2) Power on

(green light only)

3) Battery charging

(red light only)

4) Battery charged

(green light only)

Note: Red light flashes when battery voltage is low

(trickle charging to prevent battery damage)

CHARGE BATTERY

INSERT / REMOVE BATTERY

1) Insert battery

a) lift handle

b) push down

2) Remove battery

a) lift handle

b) press button

c) pull up

Instruction Manual Page 5

ASSEMBLY

2) Pull down extender tube 3) Push the pump stem

into container

4) Tighten bung adapter to

secure pump stem

5) Attach hose and gun

(ensure end gasket is in place)

6) Ensure switch is off, then

place power head onto pump

stem

7) Press handle down to lock power head

9) To remove power head, lift handle.

8) Place gun onto hanger when finished

Note: If nozzle holder is fitted, place

nozzle into holder when finished.

1) Remove both the inlet and outlet plugs from the pump stem before use.

Note: Power head will not oprerate unless

locked correctly into position.

Note: For models supplied with a

flow meter, refer to meter

assembly instructions on

page13

Instruction Manual Page 6

OPERATING INSTRUCTIONS

CAUTION

OPERATION

NOTE: Do not allow the pump to run dry or pump damage can occur

4) Power head can be moved from pump assembly to pump assembly.

5) Long storage periods :

a) Turn slot shaft 2 full turns counter clockwise using a flat head screwdriver.

b) When starting pump after a long storage period, turn slot shaft clockwise with a flat head screwdriver.

IMPORTANT:

For initial operation

1) Turn slot in shaft clockwise one complete turn with a flat

head screwdriver.

2) First press the trigger on gun and then turn on the pump to prime.

3) Release trigger when primed (fluid flows from gun).

Note:

Pump will not run when power head is not attached to pump stem correctly.

Pressure sensor will turn motor off when trigger is released and stall pressure is reached.

For low viscosity oils you may need to manually prime the system before use

Note: There may be a delay in the pump turning off when the trigger on the gun is released,

this is normal as the pump is priming to stall pressure.

4) Lift handle to transfer power head from

stem to stem

1) Attach power head to stem

3) Press or Release trigger to adjust flow

GENERAL OPERATION

NOTE

Remove nozzle cover before use

Replace nozzle cover after use

2) Remove nozzle cover before use

CAUTION

Instruction Manual Page 7

DIAPHRAGM AND SPRING REPLACEMENT

1) Turn anti-clockwise,

remove drive gear

2) Remove 3 screws, pump cover

and dispensing gun hanger 3) Remove 2 screws.

4) Remove assembly. 5) Remove circlip. 6) Replace spring. 7) Re-fit circlip.

8) Remove old diaphragm. 9) Fit new diaphragm.

(ensure correct orientation) 10) Fit valve switch assembly.

11) Fit 2 screws. 12) Fit pump cover and dispensing

gun hanger, using 3 screws. 13) Fit drive gear, turn

clockwise to secure.

Instruction Manual Page 8

IMPELLER AND O’RING REPLACEMENT

1) Unscrew adapter 2) Remove o’ring.

4) Remove o’ring.

5) Carefully remove and replace impeller.

6) Replace o’ring.

7) Carefully insert impeller housing.

(Note correct orientation of grooves) 8) Replace o’ring. 9) Firmly hand tighten pump tube.

Note: Impeller must be lubricated with

oil or grease during assembly.

3) To assist in the removal of the impeller

carefully use a small flat edged

screwdriver in the small groove

Instruction Manual Page 9

EXPLODED DIAGRAM

Note: Power head is factory sealed and

would need to be replaced if found to be

damaged internally or externally.

Spare parts list

Bung Adapter for 20ltr drum with pull out spout - order BP037s

Item no Pump Kit

Ref (A) No off Description

BP-1K Pump Seal Kit

11Nut(M6)

2 1 Connector

3 3 Screws (3.5 x 25)

4 1 Pump Stem Top Cover

5 1 Hook - Dispensing Gun

6 1 Ball Bearing

7 1 Housing - Pump Stem

8 1 Roller Bearing

91OilSeal

10 1 Drive Shaft

11 A 1 Cover Impeller Chamber

12 A 1 Flexible Impeller

13 A 1 O'Ring

14 A 1 Housing - Impeller Chamber

15 A 1 O'Ring

16 1 Spring

17 1 Check Valve

18 A 1 O.Ring

19 1 Nut - Pump Stem

20 1 Drain Back Adaptor

21 1 Bung adapter (type C)

22 1 Tube Cover

23 1 Outer Tube

24 1 Base

25 A 2 Magnet

26 A 1 Circlip E-Clip

27 2 Screw - 3.5x16

28 1 Housing - Pressure Switch

29 A 1 Spring

30 A 1 Plunger

31 A 1 Diaphragm

32 1 U-Clip

33 A 1 O.Ring

34 1 Connector

35 1 Dust Cover

Instruction Manual Page 10

TROUBLESHOOTING GUIDE

Pump does not turn on

Pump will not prime

Power head does not stop

when gun trigger is released

c) Contact supplier

b) Power head not attached

correctly to pump

b) Damaged or worn impeller

a) Damaged diaphragm

or spring

a) Recharge battery

b) Fit new impeller

Note: Do not let the impeller run dry

a) Replace damaged diaphragm or

spring

b) Re-fit power head correctly

c) Faulty switch

a) Flat battery

d) Replace gun

c) Gun leaking

c) Check oil level in container

c) Replace gun

TROUBLE CAUSE REMEDY

a) Remove tube plug

a) Pump tube plug has not

been removed before use.

b) Damaged or worn impeller b) Replace impeller

d) Pump stem failure d) Contact supplier

d) Damaged gun or hose

c) No oil in container

e) Damaged diaphragm e) Replace diaphragm

d) Damaged hose d) Replace hose

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