Magtrol 3410 Manuale utente

Model 3410

Torque Display

User’s Manual

Preliminary Manual, revision I – October 2012

While every precaution has been exercised in the compilation of this document to

ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or

omissions. Additionally, no liability is assumed for any damages that may result from the

use of the information contained within this publication.

Copying or reproduction of all or any part of the contents of this manual without the

express permission of Magtrol is strictly prohibited.

TRADEMARKS

LabVIEW™ is a trademark of National Instruments Corporation.

National Instruments™ is a trademark of National Instruments Corporation.

Windows®is a registered trademark of Microsoft Corporation.

Purchase Record

Please record all model numbers and serial numbers of your

Magtrol equipment, along with the general purchase information.

The model number and serial number can be found on either

a silver identiﬁcation plate or white label afﬁxed to each unit.

Refer to these numbers whenever you communicate with a

Magtrol representative about this equipment.

Model Number: _____________________________

Serial Number: _____________________________

Purchase Date: _____________________________

Purchased From: _____________________________

1. Make sure that all Magtrol Torque Transducers and electronic products are earth-grounded, to

ensure personal safety and proper operation.

2. Make sure that torque transducers and motors under test are equipped with appropriate safety

guards.

Safety Precautions

The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all

Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.

Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of

Revisions for any changes/updates that have been made since this edition.

REVISION DATE

Prelimimary Manual, revision I – October 2012

TABLE OF REVISIONS

Revisions To This Manual

Date Edition Change Section(s)

10/11/12 Preliminary

manual, rev. I

The OV and OS command added to section 5.2.1. The CALS and

FREQ# command added to section 5.3 5.2.1, 5.3

10/02/12 Preliminary

manual, rev. H Code UD = 6 added for TF 3xx series Torque Flange Sensors. 5.2.2, 5.2.2.1

09/17/12 Preliminary

manual, rev. G Calibration procedure updated. 6.3, 6.3.1,

6.3.2, 6.3.3

09/21/10 Preliminary

manual, rev. F TF models 205 and 209 added 5.2.2.1

05/14/10 Preliminary

manual, rev. E TF models 205 and 209 added 4.1.2

02/10/09 Preliminary

manual, rev. D

Pin 2 of RS-232C connector changed from “RX” to “TX”.

Pin 3 of RS-232C connector changed from “TX” to “RX”. 2.2.1, 5.1

12/18/08 Preliminary

manual, rev. C Deca-Newton meters (daN·m) added to torque units selection 4.1.3, 5.2.2

12/18/08 Preliminary

manual, rev. C TF 220 added to model selection 4.1.2, 5.2.2.1

08/24/07 Preliminary

manual, rev. B *IDN? command added 5.2.1

08/24/07 Preliminary

manual, rev. B OD command data string changed 5.2.1

08/24/07 Preliminary

manual, rev. B TM 301 and 302 added to model selection/codes 4.1.2, 5.2.2.1

07/20/06 Preliminary

manual, rev. A

Speed Output BNC changed to 3.3 VHC pulse (buffered from

transducer) 1.3

07/20/06 Preliminary

manual, rev. A

To accommodate Magtrol Dial Weight Dynamometers:

Pin 7 of TRANSDUCER connector changed from “N/C” to “5 V OUT”.

Pin 8 of TRANSDUCER connector changed from “N/C” to “5 V COM”.

2.2.1

iii

Table of Contents

SAFETY PRECAUTIONS .........................................................................................................................I

REVISIONS TO THIS MANUAL ...............................................................................................................II

REVISION DATE.................................................................................................................................................................II

TABLE OF REVISIONS......................................................................................................................................................II

TABLE OF CONTENTS ..........................................................................................................................III

PREFACE............................................................................................................................................... VI

PURPOSE OF THIS MANUAL ........................................................................................................................................VI

WHO SHOULD USE THIS MANUAL............................................................................................................................. VI

MANUAL ORGANIZATION............................................................................................................................................ VI

CONVENTIONS USED IN THIS MANUAL ..................................................................................................................VII

1. INTRODUCTION ................................................................................................................................1

1.1 UNPACKING YOUR 3410 TORQUE DISPLAY......................................................................................................... 1

1.2 FEATURES OF THE 3410 TORQUE DISPLAY ......................................................................................................... 1

1.3 DATA SHEET................................................................................................................................................................ 2

2. CONTROLS.........................................................................................................................................4

2.1 FRONT PANEL............................................................................................................................................................. 4

2.2 REAR PANEL ............................................................................................................................................................... 5

2.2.1 REAR PANEL INPUTS AND OUTPUTS ..................................................................................................... 5

2.2.2 REAR PANEL CONTROLS AND BUTTONS.............................................................................................. 6

3. INSTALLATION/CONFIGURATION ....................................................................................................7

3.1 POWERING UP THE 3410 .......................................................................................................................................... 7

3.1.1 LINE VOLTAGE ............................................................................................................................................. 7

3.1.2 SELF-TEST..................................................................................................................................................... 7

3.1.3 MAIN MENU ................................................................................................................................................. 8

4. MANUALLY CONTROLLED OPERATION .........................................................................................9

4.1 SETTING DESIRED OPERATING PARAMETERS .................................................................................................. 9

4.1.1 DEVICE SETUP............................................................................................................................................. 9

4.1.2 MODEL SELECTION.................................................................................................................................. 10

4.1.3 TORQUE UNITS SETUP............................................................................................................................. 11

4.1.4 POWER UNITS SETUP............................................................................................................................... 11

4.1.5 CONTRAST SETUP .................................................................................................................................... 12

4.1.6 SYSTEM SETUP CHECK ........................................................................................................................... 12

4.1.7 TARE FUNCTION ....................................................................................................................................... 13

4.1.8 BITE FUNCTION......................................................................................................................................... 13

5. COMPUTER CONTROLLED OPERATION ......................................................................................14

5.1 ABOUT THE RS-232 INTERFACE........................................................................................................................... 14

5.1.1 CONNECTION............................................................................................................................................. 14

5.1.2 COMMUNICATION PARAMETERS ......................................................................................................... 14

5.2 3410 COMMAND SET............................................................................................................................................... 15

5.2.1 COMMUNICATION COMMANDS............................................................................................................ 15

Magtrol Model 3410 Torque DisplayTable of Contents

5.2.2 SETUP COMMANDS.................................................................................................................................. 15

5.3 CALIBRATION COMMANDS.................................................................................................................... 17

6. CALIBRATION ..................................................................................................................................18

6.1 CLOSED-BOX CALIBRATION ................................................................................................................................ 18

6.2 CALIBRATION SCHEDULE..................................................................................................................................... 18

6.3 BASIC CALIBRATION PROCESS............................................................................................................................ 18

6.3.1 INITIAL CALIBRATION PROCEDURE.................................................................................................... 18

6.3.2 TORQUE OFFSET AND GAIN................................................................................................................... 18

6.3.3 FREQUENCY GAIN.................................................................................................................................... 19

7. TROUBLESHOOTING.......................................................................................................................20

APPENDIX A: SCHEMATICS ................................................................................................................21

A.1 78P205 BOARD .......................................................................................................................................................... 21

GLOSSARY............................................................................................................................................22

INDEX.....................................................................................................................................................23

SERVICE INFORMATION......................................................................................................................24

RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ..................................................... 24

RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES) ................................................................ 24

RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND) ..................................................................... 24

Magtrol Model 3410 Torque Display Table of Contents

TABLE OF FIGURES

2. CONTROLS

Figure 2–1 Front Panel ...............................................................................................................................................4

Figure 2–2 Rear Panel ................................................................................................................................................5

Figure 2–3 Transducer Connector..............................................................................................................................5

Figure 2–4 RS-232C Interface ....................................................................................................................................5

3. INSTALLATION/CONFIGURATION

Figure 3–1 Cable and Connection Diagrams .............................................................................................................7

Figure 3–2 Title Display .............................................................................................................................................8

Figure 3–3 Revision Display.......................................................................................................................................8

Figure 3–4 Main Menu ...............................................................................................................................................8

4. MANUALLY CONTROLLED OPERATION

Figure 4–1 System Display .........................................................................................................................................9

Figure 4–2 Device Setup Menu...................................................................................................................................9

Figure 4–3 Saving System Display..............................................................................................................................9

Figure 4–4 Model Selection Menu............................................................................................................................10

Figure 4–5 Torque Units Setup Menu .......................................................................................................................11

Figure 4–6 Power Units Setup Menu ........................................................................................................................11

Figure 4–7 Contrast Setup Menu ..............................................................................................................................12

Figure 4–8 System Check Display Example..............................................................................................................12

Figure 4–9 BITE Display ..........................................................................................................................................13

5. COMPUTER CONTROLLED OPERATION

Figure 5–1 RS-232 Interface.....................................................................................................................................14

Figure 5–2 Cable Connection...................................................................................................................................14

PURPOSE OF THIS MANUAL

This manual contains all the information required for the installation and general use of the Model

3410 Torque Display. To achieve maximum capability and ensure proper use of the instrument,

please read this manual in its entirety before operating. Keep the manual in a safe place for quick

reference whenever a question should arise.

WHO SHOULD USE THIS MANUAL

This manual is intended for bench test operators who are going to use the 3410 Torque Display in

conjunction with any Magtrol TM In-Line Torque Transducer and TF Torque Flange Sesnor.

MANUAL ORGANIZATION

This section gives an overview of the structure of the manual and the information contained within it.

Some information has been deliberately repeated in different sections of the document to minimize

cross-referencing and to facilitate understanding through reiteration.

The structure of the manual is as follows:

Chapter 1: INTRODUCTION - Contains the technical data sheet for the 3410 Torque Transducer

Display, which describes the unit and provides its mechanical and electrical

characteristics.

Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of

the unit.

Chapter 3: INSTALLATION/CONFIGURATION - Provides information needed for setup of

the 3410.

Chapter 4: MANUALLY CONTROLLED OPERATION - How to run a test when the 3410 is

used as a stand-alone unit.

Chapter 5: COMPUTER CONTROLLED OPERATION - How to run a test when the 3410 is

used with a personal computer. Includes information on serial (RS-232) interface

and command set.

Chapter 6: CALIBRATION - Provides recommended calibration schedules along with step-

by-step instructions for the calibration procedure.

Chapter 7: TROUBLESHOOTING - Solutions to common problems encountered during setup

and testing.

Appendix A: SCHEMATICS - For the analog section.

Glossary: List of abbreviations and terms used in this manual, along with their deﬁnitions.

Preface

vii

Magtrol Model 3410 Torque Display Preface

CONVENTIONS USED IN THIS MANUAL

The following symbols and type styles may be used in this manual to highlight certain parts of the

text:

Note: This is intended to draw the operator’s attention to complementary

information or advice relating to the subject being treated. It

introduces information enabling the correct and optimal functioning

of the product to be obtained.

Caution: this is used to draw the operator’sattention to information,

direCtives, proCedures, etC. whiCh, if ignored, may result

in damage being Caused to the material being used. the

assoCiated text desCribes the neCessary preCautions to take

and the ConsequenCes that may arise if the preCautions are

ignored.

WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,

PRECAUTIONARY MEASURES, ETC. WHICH MUST BE

EXECUTED OR FOLLOWED WITH THE UTMOST CARE

AND ATTENTION, OTHERWISETHE PERSONAL SAFETY

OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT

RISK. THE READER MUST ABSOLUTELY TAKE NOTE

OF THE ACCOMPANYING TEXT, AND ACT UPON IT,

BEFORE PROCEEDING FURTHER.

GENERAL

INFORMATION

Calibration Certiﬁcate

1. Introduction

2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage,

immediately notify the carrier and Magtrol’s Customer Service Department.

Note: Save all shipping cartons and packaging material for reuse when

returning the instrument for calibration or servicing.

1.2 FEATURES OF THE 3410 TORQUE DISPLAY

Designed speciﬁcally for use with Magtrol’s TM In-Line Torque Transducers and TF Torque Flange

Sensors, the Model 3410 Torque Display powers the transducer and utilizes high-speed digital signal

processing to display torque, speed and mechanical power. Its features include:

• HighQuality,Easy-to-ReadDisplay:Vacuumuorescentreadout.

• IsolatedRS-232Interface:Eliminatessystemgroundloops.

• TorqueMeasurementOptions:StandardEnglish,metricandSIsettings.

• Closed-BoxCalibrationofTorque:Eliminatesneedtoopenboxforadjustments.

• SpeedandTorqueOutputs

1.1 UNPACKING YOUR 3410 TORQUE DISPLAY

Your 3410 Torque Display was packaged in reusable, shock resistant packing material that will

protect the instrument during normal handling.

1. Make sure the carton contains the following:

MODEL 3410 TORQUE DISPLAY

POWER TORQUE SPEED

3410 Torque Display Line cord

Magtrol

User Manual

CD-Rom

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