Maidaid Halcyon Evolution 405WS Manuale operativo

The Engine Shed

Top Station Road

Brackley

NN13 7UG

Tel: 0845 1308060

Fax: 01280 845345

Web: www.caterparts.com

All spares available from

express written permission of Maidaid-Halcyon(A trading name of Buttress Group Ltd)

Installation&User

 Guide

Evolution 405WS

INSTRUCTION MANUAL FOR DISHWASHERS UK

CONTENTS

CHAP 1 PREFACE..................................................................................................................... 2

CHAP 2 INSTALLATION............................................................................................................ 2

2.1 UNPACKING ........................................................................................................................ 2

2.2 POSITIONING....................................................................................................................... 2

2.3 ELECTRICAL CONNECTION ................................................................................................... 3

2.4 PLUMBING CONNECTION...................................................................................................... 3

2.5 CONNECTION TO THE DRAIN LINE ......................................................................................... 3

2.6 RINSE AID AND DETERGENT ................................................................................................. 4

CHAP 3 RISKS AND IMPORTANT WARNINGS ....................................................................... 4

3.1 NORMAL SERVICE CONDITIONS ............................................................................................ 4

CHAP 4 MACHINE USE ............................................................................................................. 5

4.1 KEY AND SYMBOLS.............................................................................................................. 5

4.2 SWITCHING THE DISHWASHER ON ........................................................................................ 6

4.3 WASHING CYCLE................................................................................................................. 6

4.4 CYCLE SELECTION AND START-UP........................................................................................ 6

4.5 SELECTING SPECIAL PROGRAMMES...................................................................................... 7

4.6 DESCRIPTION OF SPECIAL PROGRAMMES ............................................................................. 7

4.7 AUTOMATIC CYCLE START-UP .............................................................................................. 8

4.8 DISPLAYING INFORMATION................................................................................................... 8

4.9 TURNING THE DISHWASHER OFF .......................................................................................... 8

4.10 REMOVAL OF INTEGRAL FILTER............................................................................................ 8

4.11 EMPTYING THE DISHWASHER............................................................................................... 9

4.12 RESIN REGENERATION ........................................................................................................ 9

4.12.1 Machine with external water softener............................................................................ 9

4.13 END OF SERVICE................................................................................................................. 9

CHAP 5 MAINTENANCE.......................................................................................................... 10

5.1 CLEANING AND HYGIENE.................................................................................................... 10

5.2 MAINTENANCE OF FILTERING GROUP.................................................................................. 10

5.3 CLEANING OF WASH ARMS................................................................................................. 10

CHAP 6 SELF-DIAGNOSIS...................................................................................................... 11

6.1 SETTINGS......................................................................................................................... 12

CHAP 7 DISPOSAL.................................................................................................................. 13

7.1 INFORMATION FOR USERS.................................................................................................. 13

The manufacturer reserves legal rights to the property of this document. It is forbidden to reproduce it or distribute it by any means

without prior written authorisation.

The manufacturer reserves the right to introduce changes in order to achieve the improvements it deems necessary without prior notice.

442427 LCD REV00 05-04-2012 U UK

Page 1 of 14

INSTRUCTION MANUAL FOR DISHWASHERS

Chap 1 PREFACE

Failure to follow the instructions provided in the attached documentation may jeopardize

safety of the appliance and immediately cancel the warranty.

The warnings contained in this manual provide important information regarding

safety during the various installation, operation and maintenance stages.

•Carefully store all documentation near the appliance; give it to the technicians and operators

who will be using it. It is the operator’s duty to read, understand and learn this manual

before starting any operation on the machine. The appliance is intended for the

professional washing of dishes for dining facilities. Therefore, installation, use and

maintenance must in all cases be performed by trained personnel who follow the

manufacturer’s instructions. Do not leave within the reach of children. The choice of

materials, construction in conformity with EC safety directives and complete testing ensure

the quality of this machine.

The manufacturer declines all responsibility for damage to property or injuries to persons

deriving from failure to comply with the instructions given or from improper use of the

machine.

Chap 2 INSTALLATION

Proper installation is essential in order for the machine to operate well. Some of the data needed

for machine installation can be found on the data plate placed on the right side of the machine and

in duplicate on the cover of this manual.

Only qualified, authorised technicians must install the machine.

2.1 Unpacking

Check that the packing is in perfect condition and write down any damage found on the delivery

note. After you have removed the packing, make sure the appliance is intact. If the machine is

damaged, immediately notify the dealer by fax or by registered letter with advice of receipt and the

haulage contractor that transported it. If the damage is such as to jeopardize machine safety, do

not install and/or use it until a qualified technician services it.

The packing components (plastic bags, foam polystyrene, nails, etc. ...) must not be

left within the reach of children and pets as they may be dangerous.

2.2 Positioning

•Check that there are no objects and materials in the installation area

that can be damaged by steam that may exit the machine during

operation, or at least that they are sufficiently protected.

•In order to ensure stability, install and balance the machine on its

four feet.

•Different installation solutions must be agreed upon and approved

by the manufacturer.

Page 2 of 14

INSTRUCTION MANUAL FOR DISHWASHERS UK

Mod.

V~ Hz kW A

S/N

H2O kPa °C

2.3 Electrical connection

•There must be an omnipolar type of main switch that

disconnects all contacts, including the neutral, with a distance

of at least 3 mm between the open contacts and with safety

circuit breaker tripping or connected with fuses, to be sized or

calibrated in conformity with the power indicated on the machine’s

data plate.

•The main switch must be located on the electric line close to the

place of installation, and it must serve only one appliance at a time.

•Electric network voltage and frequency must coincide with those

given on the data plate.

•There must be an effective earthing system in conformity with

the prevention standards in force for operator and equipment

safety.

•The power supply cable (type H07RN-F only) must not be pulled or

crushed during normal operation or routine maintenance.

•The unipotential terminal fastened to the body must be connected to

a unipotential cable having a section suited to the application.

•Respect the polarities indicated in the wiring diagram.

•Consult that attached wiring diagram for additional information.

Do not use adaptors, multiple socket outlets or cables of inadequate type and

section or with extension connections not compliant with plant engineering

standards in force.

2.4 Plumbing connection

The appliance is to be connected to the water network with a hose.

There must be a slide on-off, ball or gate valve able to quickly and

completely turn off the water if necessary between the water network

and the appliance’s solenoid valve. The on-off valve must be on the line

near and just before the appliance.

•If the system is new or nearly so, let the water run a long time before making the connection.

•The water supply, temperature and pressure must be compatible with what is indicated on the

machine’s technical data plate.

•If the water’s hardness is greater than 14 F (8 dH), we recommend you use the machine with

internal water softener (available on request). If the water’s hardness is greater than 35 F (19.5

dH), we recommend you install an external water softener upline of the solenoid valve.

Free drain

2.5 Connection to the drain line

•The drain line must be made up of a free water trap of a size

proportionate to the delivery of the drain pipe supplied with the

machine. The pipe must be able to reach the water trap without

being pulled, squeezed, bent, crushed, pressed or forced in any

way.

•The tank empties by gravity, so the drain must be at a lower level

than the base of the machine.

Page 3 of 14

INSTRUCTION MANUAL FOR DISHWASHERS

Max.

1 m

With discharge pump (available

on request)

•If the drain is not at a lower level than the base of the machine, you

can use the version equipped with a discharge pump (available on

request).

•In this case the maximum drain height is 1 m.

•Always check that the drain works properly and that it is not clogged.

•All other solutions must be previously agreed upon and approved by

the manufacturer.

2.6 Rinse aid and detergent

•Rinse aid is dispensed by the hydraulic dispenser installed standard on the machine.

•Dispensing of detergent is manual, even if installation of an automatic dispenser is always

recommended.

•Dispensing is established based on water hardness by the installation technician, who will also calibrate

the dispensers.

•The level of liquids in the container must be high enough that it can be drawn. It must never empty

completely, or be topped off with corrosive or impure products.

NEVER use CHLORINE or HYPOCHLORITE based detergents.

Chap 3 RISKS AND IMPORTANT WARNINGS

•This appliance is to be used only for the use for which it was expressly designed. All other uses are to be

considered unfit and therefore dangerous.

•The specialised personnel who will install the machine are obliged to appropriately instruct the

user on the appliance’s operation and any safety measures that are to be complied with, also by

providing practical demonstrations.

•Any type of service done on the machine, also in case of failure, must be performed only by the

manufacturer or by an authorised service centre and by qualified personnel, using only original spare

parts.

•Always disconnect or separate the machine from the electric and water networks before performing

maintenance, repairs or cleaning.

•Untrained personnel must NOT use the machine.

•The machine must NOT remain powered on when it is not in use.

•NEVER open the machine door quickly if it has not finished the cycle.

•NEVER use the machine without the factory-installed safety attachments.

•NEVER use the machine for washing object of a type, shape, size or material not guaranteed for

machine washing or not perfectly intact.

•NEVER use the appliance or its parts as a ladder or support for people, things or animals.

•NEVER overload the open door of front-loading machines, which are sized to support only the rack

loaded with kitchenware.

•NEVER immerse bare hands in the washing solutions.

•NEVER turn the machine over after installation.

THE FOLLOWING IS ALSO IMPORTANT:

•Never start a wash programme without the overflow in the tub, where foreseen.

•Before you drain the tank, make sure you shut off the machine.

•Never place magnetic objects near the machine, it may start even when the door is open.

•Do not use the upper part of the machine as a support surface.

•The machine may not be used by persons who are unauthorized or who have not been properly trained.

•The installation technician is required to check for proper earthing.

•When testing is complete, the installation technician must issue a written statement concerning correct

installation and testing in accordance with all standards and acceptable working practices.

3.1 Normal service conditions

Ambient Temperature : 40°Cmax /4°Cmin ( average 30°C)

Altitude : until 2000 metrical

Relative humidity : max 30% at 40°C / max 90% at 20°C

Transport and Storage : between 10°C and 55°C with peack until 70°C ( max 24 hrs )

Page 4 of 14

INSTRUCTION MANUAL FOR DISHWASHERS UK

Chap 4 MACHINE USE

To simplify the description of the various functions, the layout of the control panel is shown below,

with the name of each key or indicator light and the corresponding numbers. The figures to which

reference is made are included and the beginning of the manual. In the description of the operation

of the machine, reference is always made to these numbers or names.

4.1 Key and symbols

Fig.1

shows:

1 ON/OFF BUTTON 3 START BUTTON

2 SELECT PROGRAMME BUTTON 4 INFORMATION DISPLAY

Dishwasher in stand by No detergent

Dishwasher loading No rinse aid

Short wash programme

No salt

Medium wash programme Regeneration system on

Long wash programme Self-cleaning programme and drains

Glass wash programme Self-diagnosis on

Intensive wash programme Boiler rinse temperature.

Cutlery wash programme

Washing tub temperature

Economy wash programme Safety system on

Sanitising wash programme Wash programme with total change

of washing water

Fast wash programme Correct wash temperature

If flashing: heating on

Page 5 of 14

INSTRUCTION MANUAL FOR DISHWASHERS

4.2 Switching the dishwasher on

•Turn on the main power switch and open the external water tap.

•Check the presence of the overflow, where foreseen.

•Press ON/OFF (1).

•The machine runs a drain cycle even if the tub is empty.

•The START (3) button flashes green.

•The machine then starts to load water, the timer bar indicates

the residual loading time

•When the START (3) button is fixed and green, it indicates that the machine is ready for use,

the DISPLAY (4) shows the set programme, OK indicates that the washing temperature is

correct (

Fig. 2

) .

4.3 Washing cycle

With reference to

Fig.3

, for correct operation of the machine,

it is advisable to follow these rules:

•Use a suitable rack, filling it without overloading it and without placing the dishes one on top of

the other.

•Always clean off the dishes beforehand,and do not load dishes with dry or solid residue on

them.

•Place empty containers upside-down on the rack. Put the plates and similar kitchenware into

the special inclined rack, with the internal surface facing upwards. Put mixed silverware into

the special basket with the handles facing downwards.

•Wash the dishes immediately after use, in order to prevent any residuals from hardening and

sticking on them.

•Load the rack into the machine and close the door.

•To avoid breakage, use only dishes that are intact and guaranteed for machine washing.

•Do not place silver and stainless steel cutlery in the same basket, since this would cause the

silver to tarnish and the steel to corrode.

4.4 Cycle selection and start-up

•Select the wash cycle suited to the dishes to be washed by pressing SELECT PROGRAMMES

(2).

•To start the programme just press START (3): during the programme the timer bar will

progressively indicate the residual time (

Fig.5

•When the cycle has finished the display will show End.

•For rapid drying, take the rack out of the machine as soon as the cycle finishes.

•To stop a wash cycle early, press START (3).

Page 6 of 14

INSTRUCTION MANUAL FOR DISHWASHERS UK

4.5 Selecting special programmes

This dishwasher has special wash programmes.

You can choose the most suitable programme and memorise it for future use.

•Using the SELECT PROGRAMMES (2) button, select the memorised special programme.

•With the door open, select the required programme by pressing START (3).

•The chosen special programme will remain memorised and can be chosen simply by pressing

SELECT PROGRAMMES (2).

Warning: the special programmes available depend on the dishwasher model.

4.6

Description of special programmes

GLASSES (PLATES) wash programme.

The Glasses programme is suited for washing glasses of any shape or type.

This programme washes with a low rinse temperature and requires a long

drying time.

ATC wash programme.

The Intensive programme is suited for washing very dirty, even encrusted

dishes that have been left for some time. The programme includes 2 washes

and 2 rinses.

STEEL wash programme.

The cutlery wash programme is suited for washing forks, spoons, knives and all

sorts of other cutlery. This wash programme is longer than the others.

GREEN Wash programme.

The ECO wash programme reduces energy consumption by washing at lower

temperatures and with reduced water consumption than normal wash

programmes, a good washing result is achieved by a prolonged mechanical

washing action.

FAST wash programme.

The Fast wash programme is recommended when you need good results in a

short time. The programme exploits the good mechanical action and high

washing temperatures.

NEW wash programme.

The NEW programme is recommended when you wish to wash with a total

change of water in the washing tub, so for consecutive washes of particularly

greasy and dirty dishes.

The full change of the water in the tub requires a longer wash cycle.

SANITISER wash programme.

The Sanitiser programme is recommended when the dishes to be washed also

have to be sanitised.

This programme controls the wash temperature and time calculating the

constant A0. The programme ends when A0 is 30.

The length is variable, but is generally around 20 minutes and the wash

temperature reaches approximately 72 C°.

If you need an A0 value other than 30 contact an authorised technician, who

will modify the machine software for you.

Page 7 of 14

INSTRUCTION MANUAL FOR DISHWASHERS

4.7 Automatic cycle start-up

This function lets you start a cycle by simply closing the door without pressing any buttons. To

enable the function, proceed as follows (

Fig.4

•With the machine on and the door open press

START (3) until the signal A appears on the display.

•To disable the function, press START (3) again for a few seconds with

the door open.

4.8 Displaying information

•If you press SELECT PROGRAMMES (2) for a few seconds you will access the information

menu.

•Press SELECT PROGRAMMES (2) repeatedly to view, in sequence:

Tub temperature, boiler temperature, total number of machine cycles, any alarms.

To exit the menu press SELECT PROGRAMME (2) for a few seconds.

4.9 Turning the dishwasher off

Press ON/OFF (1) on the DISPLAY (4) to view the dishwasher symbol in stand

by.

4.10 Removal of integral filter

1. Turn off the machine.

2. Place the wash and rinse arms at a right angle to the edge

of the door

(

Fig.7

3. Raise each semi-filter, grasping it by the handle.

Page 8 of 14

INSTRUCTION MANUAL FOR DISHWASHERS UK

4.11

Emptying the dishwasher

•With the machine on press SELECT PROGRAMMES (2)to select the programme Drain.

•Press START (3), to start the drain and self-clean programme.

•Once the tub has drained, the stand by symbol will appear on the display.

4.12

Resin regeneration

In machines with an incorporated water softener the “REGENERATION SYSTEM ON”

symbol indicates that the machine is running a resin regeneration cycle and that the

current wash programme could be longer.

N.B. Do not switch off the machine if a regeneration cycle is underway

In machines fitted with water softener, when the warning ‘NO SALT’ appears you should add salt to

the relative container; proceed as follows:

¾Remove the basket from the machine.

¾Remove the integral filter (

Fig. 7

¾Unscrew the cap on the salt container (

Fig. 8

¾Pour approx. 700g of regeneration salt (1or 2mm grain size kitchen salt with no

additives) into the container using the funnel supplied.

¾Close the container firmly.

¾After a few minutes the ‘NO SALT’ warning will disappear.

4.12.1

Machine with external water softener

In machines equipped with an external water softener, after a certain number of cycles, the display

will show the message ‘SERVICE’. This indicates that the resins of the external softener must be

regenerated.

This signal remains even when the machine is off. To eliminate it, press and hold, for at least five

seconds, with the machine off and the door open, the START key (3).

4.13 End of service

•At the end of the day always drain the machine as described in the “Machine draining” section.

•Disconnect the power supply by means of the main switch and close the external water

cock.

•Perform routine maintenance and clean the machine as described in the “Maintenance” section.

•If possible, leave the door ajar to prevent the formation of unpleasant smells inside.

Page 9 of 14

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