Major Manufacturing HIT-45 Guida

1825 VIA BURTON

ANAHEIM CA 92806

714-772-5202 / FAX 714-772-2302

EMAIL: MAIL@MAJORMFG.COM

WEB: WWW.MAJORMFG.COM

INSTRUCTIONS

FOR

HIT-45

MORTISE LOCK

INSTALLATION

WHEN USING POWER TOOLS

ALWAYS WEAR

EYE AND EAR PROTECTION!!

Use the HIT-45

clamp system to

route faceplate

openings in

wood doors.

PREPAIRE YOUR HIT-45 CLAMP

Using your left hand (if you are right handed)

squeeze together the spring loaded jaws of

the HIT-45 clamp to release the spring

pressure.

Loosen the black plastic knob until you can ro-

tate the vise block 180 degrees, this will allow it

to rotate freely. Repeat this procedure with the

other end of the clamp.

The clamp heads will now spin left to right.

This will allow the clamp to align to the door

bevel.

Attach the bevel blocks both top and bottom

on the inside of the HIT-45 clamp with the

supplied 10-32 x 1/2” flat head socket

screws. These blocks pick up the door bevel.

THE BLOCKS MUST BE REMOVED WHEN

DRILLING THE LOCK FUNCTION HOLES

LATER OR IF USING THIS CLAMP ON

ALUMUNUM DOORS! FAILURE TO

REMOVE THEM WILL CAUSE THE LOCK

BACKSET TO BE MIS-DRILLED.

Install the HIT-45AR5 template using the

supplied 10-32 x 1/2” long flat head socket

screws. Using a 5/8” router template guide

and a 1/2” router bit, this template will route a

1-1/4” wide x 8” tall faceplate.

Thread the pointer in the center hole of the

five tapped holes as shown.

SET UP YOUR ROUTER

Set up your router by installing a 5/8” outside

diameter template guide and a 1/2” diameter router bit.

Start by extending the router bit 1-1/16” past the base

plate and test. This will be very close to the proper

depth. It is best to test on a scrap wood block prior to

installation. By measuring the distance from the router

base to the end of the router bit, this set up can now be

duplicated at any time.

To center the template we must find the center of

the lock mortise. Using a combination square,

make a pencil line at the top and bottom of the

mortise as shown.

Pencil mark at top of lock mortise, mark the bottom

the same way.

Measure the distance between the top and

bottom of the mortise and divide by two.

Make a mark at this point, this will be the

center of the mortise pocket and the center of

the mortise faceplate.

Hold the HIT-45 to the door with the locating

pointer pointing to the center line, allow the

bevel blocks to conform the door bevel and

tighten clamps. Double check the pointer is

located to center and remove the pointer.

Failure to remove the pointer will

result in it being struck by the router bit.

ROUTE THE OPENING

With the router bit adjusted to the proper depth

and the HIT-45 clamp and template properly

located, place the router in the template guide

with the bit extending into the mortise pocket.

Using both hands for control, turn on the router

and route the opening in a clockwise direction.

When completed, let the router come to a

complete stop before removing it from the

template. FAILURE TO DO SO MAY CAUSE

DAMAGE TO YOUR TEMPLATE, THE DOOR

OR INJURY TO YOURSELF. Check the work

area and make a clean up pass if needed.

When completed, remove the clamp from the

door and square the corners with a chisel.

Shown is the use of a corner squaring chisel.

Use a standard chisel to finish removing the

round corners and final cleanup.

Finished faceplate ready for the mortise lock

installation.

That’s all there is to it!

If using your HIT-45 clamp for drilling the

function holes, don’t forget to

remove the bevel blocks and turn the clamp

blocks back to the locked

position.

Visit our web site at www.majormfg.com for more

information or router recommendations, template

guides and other templates to make your installations

easier and faster. While there sign up for our

newsletter and we will email new product information

directly to you.

Using the

HIT-45 clamping

system to

install mortise

locks.

The HIT-45 modular clamping system utilizes a unique design that is both

self aligning and self centering on all types of doors. The HIT-45 uses two

internal locating studs that always assures that the backset is located from

the center of the door edge regardless of the door type of the door edge

encountered (flat, beveled or radius door edge). With the appropriate

templates installed, the HIT-45 can be used to route lock openings in

aluminum frames or install mortise locks on wood and hollow metal doors.

To setup your job simply attach the appropriate templates to the HIT-45

modular clamp and tighten the assembly to the door. Remember,

clamping pressure is always positive and therefore moderate clamping

torque applied to the clamping knobs is all that is needed.

This is the HIT-45 clamp that will be used to install a

mortise lock. It can be used to install a variety of

hardware using interchangeable templates.

There is a backset stud located in the center of the top

and bottom clamp. It will set the correct backset

calculated from the center of the door regardless of door

bevel.

NOTE: IF YOU HAVE USED THIS CLAMP TO ROUTE

THE FACEPLATE—BE SURE TO REMOVE THE

BEVEL BLOCKS, FAILURE TO DO SO WILL RESULT

IN A MIS-DRILLED DOOR.

When attaching the mortise lock template to the clamp,

be sure the center hole of the template is fastened to the

center hole of the clamp.

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