Malmet Energy Saver ES910 Manuale utente
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 2 14 September 2017
Table of Contents
Foreward .............................................................................................................................................. 3
Quality Policy........................................................................................................................................ 3
Certification .......................................................................................................................................... 3
Safety Instructions ................................................................................................................................ 4
Design Parameters ............................................................................................................................... 5
Section A – Unit Operation ................................................................................................................... 6
Hands Free Operation .......................................................................................................................... 6
Cycle of Operation .............................................................................................................................. 11
Sequence of Operation ....................................................................................................................... 12
Section B – Unit Maintenance ............................................................................................................ 18
Preventative Maintenance Schedule ................................................................................................. 18
Fault Finding Guide ............................................................................................................................ 20
Appendix A – Faults ............................................................................................................................ 21
Appendix B – Additional Faults not detected by controller ............................................................... 23
Electrical Diagram – Energy Saver Detergent 20 Amp Models – ES910 ............................................ 25
Electrical Diagram – Energy Saver Detergent 10 Amp Models– ES930 ............................................. 26
Section C – Unit Installation ............................................................................................................... 27
Dimensions and Service Entry Points ................................................................................................. 28
Electrical ............................................................................................................................................. 29
Post Installation Precautions ............................................................................................................. 29
Positioning of Bedpan Washer Disinfector ........................................................................................ 30
Installation and Service Connection Layout Details ........................................................................... 32
Plumbing ............................................................................................................................................ 33
Technical Specifications ..................................................................................................................... 33
Unit Specifications .............................................................................................................................. 34
Warranty Statement – Australia Only ............................................................................................... 35
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 4 14 September 2017
Safety Instructions
WARNINGS
Be aware of 240V Voltage
Disconnect power when servicing
Mains power ISO switch must be in an accessible position so devise can be isolated from mains power
during service
Be aware of steam discharge
Goods and racks are hot to handle
Safety Gloves and Goggles must be worn when changing detergent
Safety Clothing with reflective tape can activate the hands free sensor when device is in standby mode
Be aware of hot pipes and hoses from Steam and hot water
Install temperature probes and Element over temperature protection thermal cut-outs correctly
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 5 14 September 2017
Design Parameters
The Malmet Bedpan Washer Disinfector has been designed within the following parameters:
a) A single bedpan with lid and two urine bottles can be emptied, cleaned and disinfected during each
automatic cycle.
The utensils that can be cleaned in the machine are:-
i) Standard size bed pans
ii) Standard commode bowl
iii) Standard male and female urine bottles
iv) Most plastic urine bottles including male non-spill and female cervec
v) Small slipper pan
vi) Large slipper pan
b) The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle; the
contents are emptied during door closure.
c) The chamber and door are self-cleaning and do not permit water or soil to remain after a properly
completed cycle. Steam disinfection and detergent ensures all internal surfaces are totally clean
and safe.
d) The flush and clean stage:
i) Removes the soil
ii) Clears the trap
e) A complete cycle is completed in approximately four (4) minutes for the 20 Amp Bedpan Washer
Disinfector and six (6) minutes and thirty (30) seconds for the 10 Amp Bedpan Washer Disinfector
Note: Dependant on ambient air temperature.
Note: The first cycle will take longer as the machine has to reach the operating water
temperature to 90°C.
f) Malmet Door Obstruction Feature
This is factory set to 12Nm ±10%; causing the door to re-open when an obstruction is detected.
This is designed to protect the integrity of the machine and the articles within.
Disconnect power when servicing
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 6 14 September 2017
Section A – Unit Operation
Hands Free Operation
Zero Contamination – Totally Hands Free
The Malmet “Energy Saver” is fully automatic.
Door open, door close and cycle start can be activated without touching the machine.
Front View
Manual operation of the door and a manual start button are available.
To Operate
To Open Door – Break Sensor Beam
To Close Door – Break Sensor Beam
To Start Cycle – Break Sensor Beam once when green LED’s flash within 8 seconds after door
closure.
Note: If door is opened then closed and cycle has not commenced the beam must be broken twice.
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 7 14 September 2017
Detergent
A detergent system is available that delivers 30ml of concentrated detergent in the initial wash.
Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet’s website.
www.malmet.com.au
Should the cold water tank overflow into the soil line the water overflow YELLOW LED will
illuminate.
Detergent Out Condition
To avoid the detergent out condition check the low level mark on detergent door, replace detergent when
the detergent level reaches this mark.
Low Level mark, replace detergent.
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 8 14 September 2017
Changing the Detergent Bottle
WARNING
SAFETY GLOVES AND GOGGLES MUST BE WORN WHEN CHANGING DETERGENT
Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet’s
website. www.malmet.com.au
1. Pull latch on detergent door and open.
2. Unscrew cap and pull out with suction hose. (Let hose hang on detergent chamber.)
3. Remove empty bottle and replace with full bottle.
Note: Leave cap on new bottle until in position.
4. Remove cap on new bottle and fit existing hose and cap.
5. Close detergent door.
6. Restart machine operation as normal.
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 9 14 September 2017
Bed Pan + Urinal Bottles
Slipper Pan + Urinal Bottles
Push down Slipper
Pan until it locks into
position
Bedpan Washer Disinfector - Energy Saver
Detergent Model With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 21 Page 10 14 September 2017
Standard Commode Bowl + Urinal Bottles
Large Commode Bowl + Urinal Bottles
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