Manner SV 4b Series Manuale utente
1-Channel, PCM
Sensor Signal Amplifier SV_4b
Operating manual
11010, 1, en_US
Manner Sensortelemetrie GmbH
Eschenwasen 20
D-78549 Spaichingen
Telephone: +49 (0)7424 9329-0
Fax: +49 (0)7424 9329-29
E-mail: [email protected]
Internet: www.sensortelemetrie.de
HANDBUCH_SENSORSIGNALVERSTÄRKER_SV_4b_EN_DOKU.pdf // 20190916
Document code Date Modification Approval
11010, 1, en_US 2019-09-16 Creation of documentation 2019-09-16, von Borcke
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itly reserved by the enterprise Manner Sensortelemetrie. Trade marks and trade
names were used without verification of the free applicability.
The texts and examples were prepared with care. Mistakes can not be excluded. The
enterprise Manner Sensortelemetrie will assume no liability for missing or incorrect
information and resulting consequences, neither judicial nor otherwise.
The enterprise Manner Sensortelemetrie GmbH may change or upgrade hardware
and software – or parts of them - as well as the provided documents (operation
instructions, start-up instructions, spare parts lists) – or parts of them – without
notification.
We would be pleased for suggestion for improvement and notes about mistakes.
©September 2019, Manner Sensortelemetrie GmbH
Revision History:
Copyright
Disclaimer Documentation
Modifications
2 11010, 1, en_US
Table of contents
1Safety............................................................................................... 4
1.1 Definition of Warnings................................................................... 4
1.2 General Warnings......................................................................... 4
2 Conventional Usage........................................................................... 6
3Technical Data.................................................................................. 7
3.1 Measuring System......................................................................... 7
3.2 Sensor Signal Amplifier, Sensors..................................................... 8
3.2.1 Gain Bandwidth Characteristic...................................................... 9
3.2.2 Operation Mode Strain Gauge Bridge........................................... 10
3.2.3 Remote Shunt Calibration Function............................................. 11
3.2.4 List for Shunt Calibration Resistor............................................... 12
3.2.5 Operation Mode PT100.............................................................. 13
4 Mounting / Starting......................................................................... 14
4.1 Connection between Sensor Signal Amplifier and Rotor Antenna........ 14
4.2 Coupling / Installation.................................................................. 15
4.3 Test Circuit................................................................................. 17
5 Options........................................................................................... 18
6Maintenance.................................................................................... 19
7 Contact........................................................................................... 20
11010, 1, en_US 3
1 Safety
1.1 Definition of Warnings
DANGER!
Hint for possible dangerous situation. Ignoring the security terms
may cause death or serious injury.
WARNING!
Hint for possible dangerous situation.
Ignoring the security terms may cause injury.
CAUTION!
Hint for possible damage of property, if the corresponding protec-
tive measure were disregarded.
Further information
1.2 General Warnings
The system startup has to be carried out by trained qualified personnel, who is able
to evaluate the potential risks. All chapters of this instruction manual had to be read
and fully understood before startup.
On non-observance it’s not possible to assert a claim for the incurred losses from
the manufacturer. Any changes to the system, except those described in the
instruction manual and customer documentation, will invalidate any warranty.
DANGER!
Risk of Injury by Incorrect Installation
Incorrect installation can cause injury to persons directly while the
installation or during the subsequent startup
Note the Mounting Hint (see chapter 4, installation
instruction)
The system startup has to be carried out by instructed qualified
personnel that’s familiar with
– the professional handling of security relevant components,
–the valid regulations for operational safety und rules for acci-
dent prevention.
DANGER!
Risk of Injury by Unintentional Startup
Rotating or moving of parts by inadvertent startup of the machine
can cause injury .
During all mounting, demounting or repairing the system has to be
powered-off. Note the mounting instructions.
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DANGER!
Risk of Injury by Movable Parts
While normal operation, as well as inadvertent loosening of parts
of the telemetry system during operation, present persons may be
injured if protective equipment is absent.
Check the safety function of the protective equipment particularly
– before each startup
–after each replacement of a component
– after a longer standstill
– after each defect
Independent thereof the safety function of the protective equip-
ment must be checked in suitable time intervals as part of the
maintenance work!
WARNING!
Risk of Burn Injury
While operation the sensor signal amplifier and the stator antenna
may become warm.
Avoid contact.
CAUTION!
Risk of Property Damage
If the connectors disconnected / connected while the
system is powered on the telemetry system as well as the
connected devices can be damaged.
Plug connectors must not be disconnected / connected
when the system is powered on.
11010, 1, en_US 5
2 Conventional Usage
Sensor telemetry systems are used for contact-free data and power transfer from
passive and active sensors (e.g. on rotating shafts).
DANGER!
Risk of Subsequent Damages caused by Malfunctions
If the telemetry system is used for controlling or regulating func-
tions it is not conceive for, subsequent damages up to injury to
persons can be caused.
The delivered system has to be used exclusively used for
the purpose for which it was ordered.
The operator must take care of his health and safety.
The operator of the equipment must prevent subsequent errors
following faulty measuring results. This is particularly necessary if
the telemetry system is used in controlling or regulating functions.
The customer, as the builder of a system with an integrated sensor tele-
metry system, is responsible for the correct and conform operation and also
assumes the responsibility for ensuring that the system at start-up com-
plies with all provisions of Directives 2014/53/EU and 2014/35/EU.
A telemetry system normally contains:
nEvaluation unit
nStator antenna
nRotor antenna
nSensor signal amplifier
nHF cable
For the detailed purchased parts package of the delivered tele-
metry system mind the corresponding shipping ticket.
Scope of Delivery
6 11010, 1, en_US
3 Technical Data
3.1 Measuring System
Term Value
HF frequency 13.56 MHz
Number of channels 1
Bandwidth 0 to 1 kHz (-3dB)
Linearity <0.1%
Fig. 1: General measuring configuration
Fig. 2: Block diagram
Fig. 3: Energy and data flow
Technical Data Telemetry
System
General Measuring
Configuration
Block Diagram
Energy and Data Flow
11010, 1, en_US 7
3.2 Sensor Signal Amplifier, Sensors
Term Value
Sensor signal amplifier type SV_4b_PCM16
Sensor Strain gauge
(strain gauge resistor ³350 W),
PT100
Type of modulation PCM
HF frequency 13.56 MHz
Channel sample rate 6.62 kS/s
Bridge supply voltage [UB] 3.3 V
Coarse voltage [Ucoarse_max] 6.4 to 7.2 V
Zeropoint and gain drift 0.02% / °C
Linearity 0.1% typ.
Amplification (adjustable by solder
resistor) 0.05 to 20 mV/V
Bandwidth 0 to 1 kHz
Resolution 16 Bit with 16 Bit CRC
Protection class IP42
Temperature range -10 to +85°C
Fig. 4: SV_4b_PCM16, mechanic
Technical Data Sensor Signal
Amplifier
Scale Drawing Sensor Signal
Amplifier
8 11010, 1, en_US
NOTICE!
Possible Damage to the Rotor Electronics while soldering
A soldering that is too long or too hot can damage the sensor
signal amplifier. Keep soldering as short as possible. If necessary,
allow to cool.
NOTICE!
Damaging of Electronic
Condensation may cause unwanted contact between the pins
To prevent any effects of condensation the pin connections must
be waterproofed!
The housing is internally connected to GND.
The sensor signal amplifier must be grounded to the rotor, e.g. by
screw and toothed washer or by connecting the GND- pin to the
rotor.
Fig. 5: SV_4b_PCM16, Pin assignment
3.2.1 Gain Bandwidth Characteristic
The output signal bandwidth ranges from 0 to 1 kHz.
Pin Assignment Sensor Signal
Amplifier
Gain Bandwidth Characteristic
Fig. 6: Gain bandwidth
characteristic
11010, 1, en_US 9
3.2.2 Operation Mode Strain Gauge Bridge
Fig. 7: Operation mode strain gauge (full bridge)
Resistor Rv [kW] Sensitivity [mV/V]
24.8 4
12.4 2
6.2 1
3.1 0.5
1.55 0.25
0.775 0.125
Fig. 8: Operation mode strain gauge (half bridge)
Additional resistors RAdd = 1 kW, 0.1 %, Tk 15
Operation Mode Strain Gauge
(Full Bridge)
Operation Mode Strain Gauge
(Half Bridge)
10 11010, 1, en_US
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