Mannesmann INDRAMAT ECODRIVE DKC01.1 Manuale utente
ECODRIVE
DKC01.1/DKC11.1 Drive Controllers
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P
Trouble Shooting Guide: ASE 02VRS
mannesmann
Rexroth
engineering
Indramat
271636
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96
ECODRIVE Drive Controller s DKC01.1 / DKC 11.1
Trouble Shooting Guide
DOK-ECODRV-ASE-02VRS**-WAR1-DE-P
• Mappe 56-02V-EN / Register 10
• 209-0073-4304-00
This document is design to assists maintenance personnel in identifing
errors with the machinery
It should:
• help in understanding error messages
• help in finding the causes of errors
• describe the procedure for trouble shooting
• simplify the process of establishing contact with the INDRAMAT
Customer service department
This documentation is meant as a switch board panel supplement for the
machine manufacturer.
Docu-identification of released up to
this point
Enable date
Remarks
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P
07.96
First release
INDRAMAT GmbH, 1996
Transmission as well as reproduction of this documentation, exploitation
or communication of its contents is not permitted without expressed
written permission. Violation of these stipulations will require
compensation. All rights for the issuance of the patent or registered
design reserved. (DIN 34-1)
INDRAMAT GmbH •Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone 09352/40-0 •Tx 689421 •Fax 09352/40-4885
Abt. .END (HP)
Changes in the contents of the documentation and the delivery rights for
the products are reserved.
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ECODRIVE DKC01.1/DKC11.1 Drive Controllers
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96 Contents I
Contents
1 Diagnostic Message Description 1-1
1.1 Overview of the Diagnostic Message Descriptions..............................................................................1-1
Diagnostic Message Types...........................................................................................................1-1
Construction of a diagnostic message..........................................................................................1-1
2 Description of Diagnostic Letters F... and E... 2-1
2.1 Error Diagnostic Messages..................................................................................................................2-1
UL Motor Type not Reported.........................................................................................................2-1
PL Default Value of the Parameter Load ......................................................................................2-1
F207 Switching to an Uninitilized Operating Mode........................................................................2-2
F218 Heatsink Overtemperature Shutdown..................................................................................2-2
F219 Motor Overtemperature Shutdown.......................................................................................2-2
F220 Bleeder Overtemperature Shut Down..................................................................................2-3
F226 Undervoltage Error...............................................................................................................2-3
F228 Excessive Deviation.............................................................................................................2-4
F229 Motor Encoder Error: Quadrant Error ..................................................................................2-4
F248 Low Battery Voltage.............................................................................................................2-5
F262 Status Outputs Short Circuited ............................................................................................2-5
F276 Absolute Encoder Error, Position Deviation > P-0-0097......................................................2-6
F630 Travel Limit Value Exceeded..............................................................................................2-6
F644 Travel Limit Switch Detected ...............................................................................................2-7
F822 Motor Encoder Failure: Signal too Small..............................................................................2-7
F860 Overcurrent: Short in Powerstage........................................................................................2-8
F870 +24 V Error...........................................................................................................................2-8
F873 Power Supply Driver Stage Fault.........................................................................................2-9
F878 Velocity Loop Error...............................................................................................................2-9
F879 Velocity Limit Value Exceeded (S-0-0092).........................................................................2-10
F895 4 kHz Signal Error..............................................................................................................2-10
2.2 Warning diagnostic messages...........................................................................................................2-11
E250 Heatsink Overtemperature Warning..................................................................................2-11
E251 Motor Overtemperature Warning.......................................................................................2-11
E252 Bleeder Overtemperature Warning....................................................................................2-12
E253 Target Position Out of Range............................................................................................2-12
E254 Drive not Referenced.........................................................................................................2-13
E255 Feedrate-Override(S-0-0108) = 0......................................................................................2-13
E256 Torque Limit Value = 0.......................................................................................................2-13
E257 Continuous Current Limiting Active....................................................................................2-14
E258 Selected Process Block is not Programmed .....................................................................2-14
E259 Command Velocity Limit Active .........................................................................................2-14
E264 Target Position not Representable ....................................................................................2-15
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
II Contents DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96
E825 Overvoltage Warning.........................................................................................................2-15
E830 Position Limit Value Exceeded ..........................................................................................2-15
E831 Position Limit Value Reached During Jogging...................................................................2-16
E844 Travel Limit Switch Activated.............................................................................................2-16
3 Description of Diagnostic Letters C... and A... 3-1
3.1 Command Diagnostic Messages.........................................................................................................3-1
C100 Communication Phase 3 Transition Check.........................................................................3-2
C101 Invalid Communication Parameters (S-0-0021)..................................................................3-2
C102 Limit Error Communication Parameters (S-0-0021)............................................................3-2
C200 Communication Phase 4 Transition Check.........................................................................3-2
C201 Invalid Parameter Block (-> S-0-0022)................................................................................3-3
C202 Limit Error Parameter (-> S-0-0022)....................................................................................3-3
C203 Parameter Calculation Error (-> S-0-0022) .........................................................................3-3
C207 Loading Error LCA...............................................................................................................3-3
C208 Invalid SSI Parameter (-> S-0-0022)...................................................................................3-4
C211 Invalid Feedback Data (-> S-0-0022) ..................................................................................3-4
C212 Invalid Amplifier Data (-> S-0-0022)....................................................................................3-5
C213 Position Data Scaling Error..................................................................................................3-5
C214 Velocity Data Scaling Error..................................................................................................3-6
C215 Acceleration Data Scaling Error...........................................................................................3-6
C216 Torque Data Scaling Error...................................................................................................3-7
C217 Motor Feedback Data Reading Error...................................................................................3-7
C220 Motor Feedback Initilization Error........................................................................................3-7
C227 Modulo Range Error ............................................................................................................3-8
C300 Command: Set Emulation - Absolute Value........................................................................3-8
C300 Set Absolute Measuring.......................................................................................................3-8
C301 Setting Absolute Measurement not Allowed, Drive Enabled ...............................................3-8
C302 Absolute Measurement System not Installed......................................................................3-8
C400 Switch from Operational to Parameter Mode ......................................................................3-9
C401 Active Drive, Transition is not Permissable.........................................................................3-9
C500 Reset Class 1 Diagnostic ....................................................................................................3-9
C600 Drive Controlled Homing Procedure...................................................................................3-9
C601 Homing Procedure not Possible without Drive Enable........................................................3-9
C602 Zero Switch to Home Reference Error ..............................................................................3-10
C603 Homing Procedure not Possible in this Operating Mode...................................................3-10
C604 Homing Procedure not Possible with Absolute Measurement Control..............................3-10
C700 Basic Load.........................................................................................................................3-11
C800 Load Basic Parameters.....................................................................................................3-11
3.2 State diagnostic messages................................................................................................................3-12
A002 Communication Phase 2....................................................................................................3-12
A003 Communication Phase 3....................................................................................................3-12
A010 Drive Halt...........................................................................................................................3-12
A012 Control and Power Sections Ready for Operation.............................................................3-12
A013 Ready for Power................................................................................................................3-12
A100 Drive in Torque Mode ........................................................................................................3-12
A101 Drive in Velocity Mode .......................................................................................................3-12
A203 Position Control/Stepper Drive Interface............................................................................3-13
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96 Contents III
A204 Position Regulation without Lag/Stepper Drive Interface...................................................3-13
A206 Position Regulation/Positioning Drive................................................................................3-13
A207 Position Regulation without Lag/Positioning Interface.......................................................3-13
AF Drive Enable..........................................................................................................................3-13
JF Jogging in the Positive Direction............................................................................................3-13
JB Jogging in the Negative Direction ..........................................................................................3-13
4 Exchanging Drive Components 4-1
4.1 Procedure for Exchanging Devices......................................................................................................4-3
Exchange the DKC:.......................................................................................................................4-3
Motor exchange:............................................................................................................................4-4
Cable exchange: ...........................................................................................................................4-5
Directory of Customer Service Locations
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
IV Contents DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96
Notes
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96 Diagnostic Message Description 1-1
1 Diagnostic Message Description
1.1 Overview of the Diagnostic Message Descriptions
Diagnostic Message Types
Each operational state of the drive controller will be characterized with a
diagnostic message.
Therein, it will be differentiated between:
•• Error diagnostic message
•• Warning diagnostic message
•• Command diagnostic message
•• State diagnostic message
•• Process states
Construction of a diagnostic message
A diagnostic message consists of:
• Diagnostic number and a
• Diagnostic text
F2/28 excessive output error
diagnostic number
diagnostic text
Figure 1-1: Construction of a diagnostic message from a diagnostic number and
a diagnostic text.
In the example shown, the “F2” and “28” alternate on the H1 display.
The parameter P-0-001, diagnostic number; appears in hexadecimal
form.
Also, the drive controller stores the diagnostic number and diagnostic text
as the string "F2/28, excessive output error" in the parameter
S-0-0095, diagnostic message.
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
1-2 Diagnostic Message Description DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96
H1-Display
The H1 condition display on the front side of the DKC gives information
about:
• Operating condition of the drive controller
• Drive controller or cable malfunctions
• Motor malfunctions
• Malfunctions caused by invalid parameter input
• Application errors
H1 DISPLAY
EK0003d1.ds4
Figure 1-2: H1-Display
The symoblized diagnostic number appears on this two positional-seven
segment display.The form of the display is seen on the diagram "Priority
dependent diagnostic message diagram."
In addition to the display, it is possible to use the communication interface
to quickly monitor the actual process state.
The operating mode is not evident from the H1-Display.If the drive is
enabled and no command was activated, the symbol "AF" appears on the
display.
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96 Diagnostic Message Description 1-3
If more than one diagnostic message is generated at the same point
within the string, the diagnostic with the highest priority will be displayed
first.
The following graphic shows the order of priority.
Error
Warning
Command
error
P
R
I
O
R
I
T
Y
Command
active
Read
y
to o
p
erate ?
no
y
es
Communication phase
Drive lock
active
Ready to
operate
Drive
ready
Drive
Halt
Drive
enable
Figure 1-3: Priority dependent diagnostic message diagram
Clear Coded Text-Diagnostic Message
The clear coded text-diagnostic message contains the diagnositic number
followed by the diagnostic text; for example, "excessive output error" (Fig
1-1). It can be read from parameter “S-0-0095, diagnostic message”
and serves the direct display of the process state on a operator surface.
The clear coded text-diagnostic message will be changed over from the
language selection to the current language.
Priority of the diagnostic
message output
ECODRIVE DKC01.1/DKC11.1 Drive Controllers
1-4 Diagnostic Message Description DOK-ECODRV-ASE-02VRS**-WAR1-EN-P •07.96
Notes:
Questo manuale è adatto per i seguenti modelli
1
Indice
