Marabu StarLam 1600R Guida per l'amministratore
Version G3 1.00 3-2010
StarLam 1600R Liquid Laminator
Operation & Instruction Manual
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Important:
Please read and understand the operation manual completely. Follow all safety information described.
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Introduction
Thank you for choosing the StarLam 1600R Liquid Laminator. The StarLam 1600R is a new generation
liquid laminator designed for post fabrication liquid lamination of posters, banners, vehicle graphics and
paper substrates. The StarLam 1600R used in combination with ClearShield liquid laminates will give
you the ability to quickly and easily protect your digital output. In addition, the StarLam is CE
approved to further ensure quality and durability
The StarLam 1600R utilizes air assisted oven drying to allow the application of liquid laminates in a
quick and efficient process. The other main advantage of the StarLam 1600R is consistency. The liquid
laminator allows a controlled wet film thickness to be applied so that square footage coverage and dried
film thickness can be controlled precisely. This ensures accurate lamination with lower production cost.
The StarLam is designed for production environments where ease of use and reliability are paramount.
Attention!
To ensure the safety of the operator and avoid damaging any electrical
components, please be sure to check the reliability of the earth protective ground of
the power receptacle.
■Please keep this instruction manual for reference in the future!
■Please follow the safety precautions and operational guide lines when operating
this machine!
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Table of Contents
Operation Requirements ................................................................................. 4
Safety Precautions........................................................................................... 4
Machine Diagram ........................................................................................... 7
Technical Specifications ................................................................................. 9
Precautions Before Operating....................................................................... 10
Preparation Before Operation ....................................................................... 10
Operation Instructions................................................................................... 11
Troubleshooting ............................................................................................ 24
Warranty ....................................................................................................... 26
Maintenance.................................................................................................. 28
After Sale Service ......................................................................................... 28
Appendixes ................................................................................................... 29
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OperationRequirements
■The machine should be used in temperature range of 15˚C (50˚F) - 40˚C (104˚F).
■Environmental relative humidity should be 30% - 70%. Avoid using the machine in places with high
temperature, humidity and dust.
■Don’t place the equipment in direct sunlight.
■Place the machine on a flat floor and properly level it. Never set it on an irregular floor to avoid
tipping over the machine, leading to personal damage or property loss..
SafetyPrecautions
Ensure that the machine is properly connected to an electrical ground.
The power cord should be connected in conformity with IEC 60245 regulations and in
compliance with local electrical code requirements. The phase line should be connected to live wire with
mark L. The neutral line shall be connected to zero line with mark N, and the protection conductor shall
be connected to protective earth with mark PE.
If an abnormal situation occurs and you need to urgently stop the machine in process press the
emergency stop switch!
This machine is equipped with a heating and drying system. When operating the heating and
drying system do not place your hands or any other body part into the heating area. The heat generated
can scald and burn the skin. Use caution when operating the heating and drying system of the machine.
When operating and using the machine be careful not to block either of the three fans on top of
the heater panel. This can damage the heating unit and potentially damage the heater box.
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Be careful when wearing a necktie, necklace, wristband or long hair when operating the
machine. Care should be taking to bind loose clothing, secure jewelry and manage hair so as not to get
rolled up and bound in the machine. Serious injuries can occur if proper precautions are not taken. Do
not insert any material that is not intended for use with the machine. This can lead to unnecessary
damage of the equipment.
Raise the heating box lightly when lifting the heating box. Do not place hands onto the guide
roll, racks, or side of machine to avoid hand injury.
The left and right box doors can be removed after opening. If the doors need opening take care
to lift and remove them to avoid dropping them.
Use only water based liquid laminate. Using certain solvent based flammable liquids may
increase the chance of a fire or explosion. Please use caution to select and use a liquid laminate
compatible with this equipment.
The machines power source shall be connected to a sufficient proper safety breaker with
nominal current rating. Breaker operating current shall be no less than 40 Amps.
If the laminator needs service, only authorized personnel should open the electrical boxes. A
qualified professional or the manufacturer shall be asked to take responsibility for the maintenance and
repair.
Switch off the main power supply when performing maintenance to the equipment. When it is
necessary to open the electrical apparatus box the main power supply to the machine should be shut off.
This includes the main power supply line. Maintenance to the machine while in a live electrical working
environment should not be allowed. Do not touch the circuit controlling part in the electrical control
box.
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Only authorized personnel should open the machine’s electric control box. This electric control
box is equipped with a key lock and key. A designated person in charge should keep the key.
Switch off the power to the external power line when not using the machine for long periods of
time.
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MachineDiagram
1. Left Side Main Frame Box 8. Positioning Axles for 14. Front Guide Roll 21. Connector For Cleaning
Hose.
2. Heater Box Heating Box. 15. Laminate Drain Trough 24. Door Hinge
3. Liquid Reservoir Bottle Support 9. Emergency Stop Switch 16. Feed Roller Bar 25. Cooling Fan Bank 1
4. Liquid Reservoir Bottle 10. Operating Switch Panel 17. Roll Clutch Assembly 26. Forward Reverse Que
5. Fan Shield 11. Upper Protection Plate 18. Cleaning Trough 27. Power Supply Switch
6. Liquid Nozzle Fixture 12. Cross Girder 19. Caster
28. Hi-Amp Switch
29. Power Cord
30. Take up Roller Bar
31. Cooling Fan Bank 2
7. Right Side Main Frame Box 13. Liquid Metering Rod 20. Leveling Foot
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1. Power Light ( White ) 7. Fan Switch
2. Working Indicator Light ( Green) 8. Temperature Adjusting Knob
3. Fault Indicator Light (Red) 9. Temperature Control Knob
4. Temperature Display Screen 10. Cleaning Pump Switch
5. Speed Adjustment Knob 11. Cleaning Pump Indicator Light
6. Motor Switch
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TechnicalSpecifications
Maximum Laminating width 1600mm (63inches)
Maximum laminating length 300m (984 feet)
Temperature adjusting range 80-140˚C (176-284˚F)
Speed adjusting range 300-1000mm/min
(11.82inches-3.28 feet/per per minute)
Input power 240 VAC rated / 208 VAC Minimum
Nominal input power 9600W @ 240VAC / 7200W @ 208 VAC
Nominal input current 40A @ 240 VAC / 36.4A @ VAC
Rated Input Frequency 60Hz
Preheating time 5 minutes
Altitude <1000m (<3280.8 Feet)
Ambient operating temperatures 15˚C (59˚F )- 40˚C (104˚F)
Ambient operating humidity 30% - 70%
Protection type equipment Class I
Protection grade of control equipment IP5X
Contour dimension (length x width x height) 2030 x 706 x 1250mm (6.6ft. x 2.3ft. x 4.1ft.)
Net weight SL 1600R machine 256Kg (784.8 Lbs)
Weight in transport SL 1600R machine 440Kg (970 Lbs)
▲Noise of machine is rated at < 60db
Type of fuse: R015 (Φ10.3 x 38)
Fuse for heating box 32A x 2
Fuse for air drying fans 4A
Fuse for machine electric 2A
Fuse for transformer 1A
Fuse for heating box’s fan 1A
Indice
